Bend-Pak XPR-9S-LP Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

XPR-9S-LP

PRODUCT SKU

5175391

DRAWING Nº

5260557

CATEGORY

Two Post Li

REV

Version Y

DATE

08.20.2021

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245225

XPR-9 LIFT SUPERSTRUCTURE

2 5250037

XPR-9S PARTS BOX

3 5215274

XPR-9S/10S-LP MEDIUM ARM ASSEMBLY

4 5215226

XPR-9/9D TOP EQUALIZER PULLEY PLATE ASSEMBLY

5905131

2 POST DECAL KIT, LESS ALI

5905109

WARNING ALI/WL 101

5905402

MAX CAPACITY 9K DANGER LABEL, ENGLISH-FRENCH

5905465

MANUFACTURER LABEL

5905650

MAX CAPACITY NTRL 9K LABEL, ENGLISH-FRENCH

5905940

PRODUCT DATA LABEL

5905950

SERIAL TAG A

5905285

SERIALTAG EXTERIOR PEEL OFF INVENTORY LABEL

5905377

NOTICE LABEL, ALI/WLSIA01

5905414

GP/XPR LOCK-RELEASE LABEL

5906044

AMERICAN OWNED LABEL

5905775

CALIFORNIA PROP. 65 LABEL

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

11/03/2020

01226

ADDED 5906044, UPDATED BOM REVISION

06/24/2021

01310

ADDED 5905775

08/09/2021

01321

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260557

XPR-9S-LP PRODUCTION

LIFT VER E

12/15/2015

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

08/12/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

112.362in

2854.0mm

[5.055-79.055in]

128.4-2008mm

[9.697-83.697in]

246.3-2125.9mm

WITH 63mm [2.5in] ADAPTER

AND MAX ADJUSTMENT

[126.3-139.724in]

3208.0-3549.0mm

[92.678-106.102in]

2354.0-2695.0mm

DRIVE THRU

[132.00-145.00in]

3353.0-3683.0mm

[27.957-47.00in]

710.1mm-1194mm

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260557

XPR-9S-LP PRODUCTION

LIFT VER E

1:35

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260553

5260557

5260558

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5215391

XPR-9 OFF SIDE POST ASSEMBLY

2 5215392

XPR-9 POWER SIDE POST ASSEMBLY

3 5210018

XPR-9 GROUND PLATE

4 5600510

XPR-9 FLOORPLATE EXTENSION WELDMENT

5 5530079

BPHS M6 x1.0x10

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

05/20/2019

01086

UPDATED BOM REVISIONS

02/03/2020

01107

UPDATED BOM REVISIONS

11/03/2020

01226

WHERE USED

XPR-9S

XPR-9S-LP

XPR-9TS

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245225

XPR-9 LIFT

SUPERSTRUCTURE

08/31/2010

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

11/05/2020

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5245225

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600368

XPR-9 OFF SIDE POST WELDMENT

2 5535013

NUT M10 x 1.5 NL

3 5530761

SHCS M10 x 1.5 x 55

4 5761003

PL-7000, XPR-9S CHAIN CONNECTOR

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

6 5535357

NUT M6 x 1.0 NL

7 5530756

HHB M6 x 1 x 25

8 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

9 5215386

XPR-9S LIFT HEAD ASSEMBLY

10 5502321

CYLINDER ASSEMBLY Ø2.5 x 37 - Ø1.75 ROD

11 5210117

XPR-9S CHAIN ROLLER ASSEMBLY

12 5575111

XPR-9S/10 SHEAVE ASSEMBLY

13 5505350 MODEL#211 HAIR PIN/ LARGE 2

14 5550041

FTG ELB -06 NPT x -06 NPT

15 5550108

XPR-9S 3/8" NPT TUBE FITTING

16 5550106

FTG ELB -04JIC x 3/8” NPT

17 5210943

XPR-9S CYLINDER LEVELING PLUG

18 5210116

XPR-9S CYLINDER CHAIN 2800mm

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/21/2109

01086

UPDATED BOM REVISION

02/03/2020

01107

UPDATED BOM REVISION

11/03/2020

01226

WHERE USED

XPR-9 SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215391

XPR-9 OFF SIDE POST

ASSEMBLY

08/30/2010

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

11/04/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

CHAIN SHOWN IN REPRESENTATIONAL FORM ONLY

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

8 6

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600369

XPR-9 POWER SIDE POST WELDMENT

2 5761003

PL-7000, XPR-9S CHAIN CONNECTOR

3 5530761

SHCS M10 x 1.5 x 55

4 5535013

NUT M10 x 1.5 NL

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE

SPACER

6 5530756

HHB M6 x 1 x 25

7 5535357

NUT M6 x 1.0 NL

8 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

9 5215386

XPR-9S LIFT HEAD ASSEMBLY

10 5575111

XPR-9S/10 SHEAVE ASSEMBLY

11 5502321

CYLINDER ASSEMBLY Ø2.5 x 37 - Ø1.75 ROD

12 5210117

XPR-9S CHAIN ROLLER ASSEMBLY

13 5505350 MODEL#211 HAIR PIN/ LARGE 2

14 5550108

XPR-9S 3/8" NPT TUBE FITTING

15 5550106

FTG ELB -04JIC x 3/8” NPT

16 5550041

FTG ELB -06 NPT x -06 NPT

17 5210943

XPR-9S CYLINDER LEVELING PLUG

18 5210116

XPR-9S CYLINDER CHAIN 2800mm

NEXT ASSEMBLY

5245225

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/20/2019

01086

UPDATED BOM REVISION

02/03/2020

01107

UPDATED BOM REVISION

11/03/2020

01226

WHERE USED

XPR-9S SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5215392

XPR-9 POWER SIDE

POST ASSEMBLY

08/30/2010

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

11/05/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

CHAIN SHOWN IN REPRESENTATIONAL FORM ONLY

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

100

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600508

XPR-9 LIFT HEAD WELDMENT

2 5540133

GP-7, D2-8/10, XPR-9/10 LIFT HEAD SPRING

3 5746098

GP, D2-8/10, XPR-9/10 Ø25mm GEAR SHAFT

4 5701052

D2/GP/M6K/XPR ARM INTERNAL GEAR STOP

5 5580219

KEYRING 56mm x 3mm

6 5540006

SNAP RING TRUARC 5103-100

7 5505106

SPRING PIN M6 x 50

8 5716001

2 POST GUIDE BLOCK

9 5761003

D2-8F, PL-7000, XPR-9S CHAIN CONNECTOR

10 5530761

SHCS M10 x 1.5 x 55

11 5535013

NUT M10 x 1.5 NL

12 5930183

D2-8/10,XPR-9/10 LIFT HEAD GUSSET COVER

NEXT ASSEMBLY

5215391

5215392

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED TITLE TO REFLECT WHERE USED

UPDATED BOM REVISIONS

11/03/2016

00738

UPDATED BOM REVISIONS

04/17/2017

00819

UPDATED BOM REVISIONS

03/06/2018

00929

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215386

XPR-9S LIFT

HEAD ASSEMBLY

08/30/2010

DO NOT SCALE DRAWING

1:10

SCALE:

THIRD ANGLE PROJECTION

03/13/2018

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600987

XPR-10S-LP MEDIUM ARM WELDMENT

2 5545341

WASHER M10 x Ø20 FLAT

3 5545200

WASHER M10 x Ø18 SL

4 5530302

HHB M10 x 1.5 x 40 FULLY THREAD

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

03/08/2018

00930

UPDATED BOM REVISION

05/29/2018

00953

UPDATED BOM REVISION AND NEXT ASSEMBLIES

02/20/2020

01107

NEXT ASSEMBLY

5260240

5260243

5260246

5260557

5260566

WHERE USED

XPR-9S-LP

XPR-10XLS-LP

XPR-10XLS-181-LP

XPR-10S-LP

XPR-10S-168-LP

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215274

XPR-9S/10S-LP MEDIUM

ARM ASSEMBLY

06/23/2015

DO NOT SCALE DRAWING

1:5

SCALE:

THIRD ANGLE PROJECTION

04/15/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260553

5260557

5260558

5260611

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174215

XPR-9 PARTS BAG

2 5215704

ROUND ADJUSTABLE LIFT PAD ASSEMBLY

3 5701214

XPR-9 SAFETY CLOSEOUT COVER

4 5570104

XPR-9 HYDRAULIC HOSE ASSY Ø6.35 x 2985mm DS

5 5570103

D2-8F, XPR-9 HYDRAULIC HOSE ASSY Ø6.35 x 1359mm DS

6 5570176

HYDRAULIC HOSE ASSEMBLY Ø6.35 x 330mm DS

7 5550095

FTG NPL -04 JIC x -04 JIC

8 5595359

CABLE ASSEMBLY Ø10 x 9507mm DBST

9 5595161

XPR-9 Ø2.4mm x 6400 SAFETY CABLE

10 5505116

D2-8F, XPR-9/10 LIFT HEAD PIN WELDMENT

11 5540281

C RING Ø38mm OD 5103-150

12 5715003

POWER UNIT VIBRATION DAMPENER

13 5731121

XPR-9 SAFETY LINKAGE BAR

14 5600370

XPR-9 SAFETY WELDMENT #1

15 5600372

XPR-9 SAFETY WELDMENT #3

16 5600371

XPR-9 SAFETY WELDMENT #2

17 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT GEAR

18 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

19 5530337

AB 3/4" x 6.3"

20 5900371

XPR-9S INSTALLATION MANUAL

21 5746192

ARM ADAPTER, MEDIUM

22 5701663

D2-8F, XPR-9 FOOT GUARD, L.H.

23 5701664

D2-8F, XPR-9 FOOT GUARD, R.H.

24 5701660

10AP/D2-12/15/XPR HEIGHT ADAPTER HOLDER

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/24/2020

01182

UPDATED BOM REVISION

10/05/2020

01215

UPDATED BOM REVISION

06/22/2021

01310

WHERE USED

XPR-9S

XPR-9TS

XPR-9S-LP

XPR-9SBT

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250037

XPR-9S PARTS BOX

12/15/2015

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

06/30/2021

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

21 19

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5250037

XPR-9S PARTS BOX

1:25

SCALE:

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