Bicker UPSI-1208DP Series Manuale utente

User Manual UPSI-1208DPx

Bicker Elektronik GmbH

Ludwig-Auer-Straße 23 |86609 Donauwörth·Germany

English

UPS SYSTEM

DIN-RAIL

UPSI-1208DPx

Revision 1-5 2

Revision Directory

Date Change

31.03.2020

Revision 0-1

Initial version

10.06.2020

Revision 1

Release version

03.07.2020

Revision 1-1

Chapter B2 extended,

Chapter B3 Environmental condition extended,

Chapter C1 Input data Internal input fuse changed

Chapter C1 Environmental conditions extended.

16.07.2020

Revision 1-2

PELV indication removed

09.11.2020

Revision 1-3

Chapter B3 Intended use more detailed specified

Chapter C1 Environmental conditions more detailed specified

(Indoor/Outdoor)

Page 2, Warning „Read User Manual“ at explanation „Legend of used

symbols“ supplemented

25.11.2020

Revision 1-4

Model UPSI-1208DP3 integrated

20.10.2021

Revision 1-5

Basic revision of individual chapters, updated backup time diagrams, B

rebuilt, E14 software removed, F9 rebuilt, F12 status LED rebuilt, new image

in F5, E5 images removed, F13 Shutdown diagramm added

Legend of used symbols

Symbol Description

Attention! Important hazard warning.

Do not dispose of in the domestic waste.

Warning of electrical voltage.

UPSI-1208DPx

Revision 1-5 3

UPSI-1208DPx

Revision 1-5 4

Input voltage 12 V DC (11.5…16 V)

Input current 9 A max.

Output voltage Normal mode: VIN– 0.6 V DC max. (depending on load)

Battery mode: 12 V DC

Output current 8 A nominal

Capacitive load 3000 µF (at start)

Charging method CC/ CV/CP

Protection Reverse polarity protection at input, Overcurrent protection at output,

Short circuit protection at output

Interface USB, RS232, HID UPS

Battery technology DP2: EDLC 5.73 kJ (3.88 kJ useful) / 1.59 Wh (1.08 Wh useful)

DP3: LiFePO4 2.5 Ah / 25 Wh

Ambient temperature Operating: Storage / Transport:

DP2: -20…+65°C DP2: -30…+65°C

DP3: -20…+55°C DP3: -30…+55°C,

recommended state of charge 80%

Operating altitude ≤4000 m

Max. permitted humidity ≤95 % (at +25°C, no dew)

Dimensions W/ H / D 63 x 120 x 100 mm ±0.5 mm

(without front connectors and DIN-Rail mounting bracket)

Weight 0.6 kg

Technical Data

UPSI-1208DP2 / -DP3

12 V DC / 8 A

A Brief specification

 12 V DC UPS (DIN rail version)



Integrated Supercaps

(DP2) OR

LiFePO4 battery (DP3)

 Up to 500 000 cycles (DP2)

up to 6 000 cycles (DP3)

 Capacity DP2: 5.73 kJ

DP3: 25 Wh

 Intelligent input current detection

 Regulated output voltage in battery mode

 Minimum load detection

 Power-fail timer function

 Relay dry contact on power fail

 Reboot function

 Fuel gauge

 Shutdown via external signal

UPSI-1208DPx

Revision 1-5 5

100

120

140

160

180

200

220

240

260

280

300

Backup time* UPSI-1208DP2

*Backup time depends on battery capacitance, load and temperature. At very high or low temperatures a reduction of backup time occurs.

Unless otherwise specified, the values apply to measurements at +25 °C

100

110

120

100

Backup time* UPSI-1208DP3

Pout [W]

Backup time [sec]

Backup time [min]

Pout [W]

UPSI-1208DPx

Revision 1-5 6

A Brief specification UPSI-1208DP2 / UPSI-1208DP3 ............................................ 4

B Introduction and description ............................................................................... 7

B1 Description of the product and its functions ............................................................................................7

B2 Intended use .................................................................................................................................................................8

C Safety instructions ................................................................................................ 9

D Technical Data ..................................................................................................... 10

D1 General Technical Data......................................................................................................................................... 10

D2 Drawing........................................................................................................................................................................... 18

E Name / Address / Support E-Mail / Phone number of the manufacturer ....... 18

F General Data ........................................................................................................ 19

F1 Assembly and installation advice................................................................................................................... 19

F2 Convection and installation position...........................................................................................................19

F3 Description of connectors................................................................................................................................... 21

F4 Dimensioning the upstream power supply.............................................................................................22

F5 Connecting diagram...............................................................................................................................................23

F6 Initial operation.......................................................................................................................................................... 24

F7 Overview connector / Counterpart with description / Scope of delivery............................ 25

F8 Charging time............................................................................................................................................................. 25

F9 Reverse polarity / Overcurrent / Short circuit......................................................................................... 25

F10 Backup time in battery mode........................................................................................................................... 26

F11 Behaviour in case of exceeding maximum backup time................................................................26

F12 Status LED...................................................................................................................................................................... 27

F13 Shutdown diagram.................................................................................................................................................. 28

F14 Recommendations for a long UPS service life......................................................................................... 29

F15 Maintenance................................................................................................................................................................ 29

F16 Disposal...........................................................................................................................................................................29

F17 Disclaimer ......................................................................................................................................................................29

F18 Preventive measures and rules when operating the UPS system............................................. 30

UPSI-1208DPx

Revision 1-5 7

B Introduction and description

Read carefully before initial operation !

This manual shall help the user to get familiar with the product and its components and features. It shall pro-

vide information as accurately and completely as possible.

The manual as well as all documents has to be read and followed strictly before installation. Otherwise in cer-

tain situations warranty and guarantee can be cancelled partly or completely. Any liability on the part of Bicker

Elektronik is excluded for possible existing errors as well as non-compliance with the instructions for use and

installation.

B1 Description of the product and its functions

The UPSI-1208DP2 and UPSI-1208DP3 (hereinafter also called UPS) are DC/DC UPS systems with numerous

digital features and high performance. The UPS combines the UPSI-1208 with an integrated energy storage:

The UPSI-1208DP2 uses an energy storage with supercap (also EDLCs) technology. The UPSI-1208DP3 uses an

energy storage with LiFePO4 technology. The primary use of the UPS is to secure the supply during power

failures and/or voltage fluctuations. The application which should be protected is connected to the output of

the UPS.

The UPS requires a rated dimensioned power supply of 12VDC at the input. After the input voltage is applied,

the UPS works in normal mode automatically. The input voltage is passed through to the output and the

integrated energy storage device is charged simultaneously. The charging current depends dynamically on

the load current at the UPS output. The green status LED lights up continuously when the UPS is in this state.

In the event of a voltage drop or a voltage fluctuation of the input voltage (below undervoltage limit),

the UPS is switched to battery mode (also backup mode). In this state, the application at the UPS output

is supplied via the energy storage device. The backup time (also buffer time) depends on the used ener-

gy storage, the value of the output current and the software settings of the UPS. An important feature

is that the output voltage in battery mode is always regulated to 12VDC and does not decrease as the

voltage of the energy storage device drops. If the UPS operates in battery mode, the status LED is slowly fla-

shing (1 Hz flashing). When the UPSI-1208DP3 (with LiFePO4 battery) is used and it is discharged completely in

battery mode, the recharging has to happen as soon as possible.

When the input voltage returns, the UPS is automatically switched back to normal mode and charging of the

energy storage device is continued.

The UPS can also be used for user-initiated shutdowns of the supply voltage or cycles. Application examples

are the replacement of larger batteries in vehicles in which the electronics should continue to be supplied, the

opening and closing of safety valves after a malfunction or the shutdown of a system

UPSI-1208DPx

Revision 1-5 8

B2 Intended use

This device is designed to be installed into a suitable enclosure which protects against electrical, water and fire

hazards and can then be used indoors and outdoors. It is primary built for being mounted on a DIN Rail and

is intended for professional use in applications such as industrial control, communication and measurement

technology. It must not be used in devices or equipment where a malfunction will cause serious injury or

endanger human life.

UPSI-1208DPx

Revision 1-5 9

C Safety instructions

WARNING!

Disregarding of following issues can result in electric shock, fire, serious injury or death.

1. Care must be taken to ensure proper and professional wiring.

2. The device pack must not be exposed to fire and temperatures outside the specification.

3. The device must not be immersed in water or exposed to splash water.

4. The device must not be operated in a humid environment or in an environment where dew and

condensation are to be expected.

5. The device must not be opened, short-circuited, reversed, overheated or otherwise soldered/welded.

6. Changes or attempts to repair the device are to be omitted.

7. Effects of foreign objects on the device must be avoided (e.g. metal parts).

8. Do not put obviously damaged devices into operation (e.g. dents, burn marks, rough contamination).

9. Keep ventilation openings clear.

10. Device must not be dropped.

11. All parts of the device and accessories must not be eaten or swallowed.

12. A current limited source is to be used. The required current values for the UPS are described

in this manual.

13. The UPS is supplied with voltage from both the input source and the energy storage. The latter is still

energized even after the input source has been disconnected.

1. Improper use and opening of the device will void the warranty.

2. The device may only be used as intended.

3. The national accident prevention and safety regulations must be observed.

4. The assembly of the device and the electrical installation have to be state of the art.

5. The electrical, thermal and mechanical limit values have to be observed.

6. The UPS wiring specifications - as described in this manual - have to be followed.

ATTENTION!

UPSI-1208DPx

Revision 1-5 10

D Technical Data

D1 General Technical Data

INPUT DATA – UPSI-1208DP2 / UPSI-1208DP3

Unless otherwise stated, all specifications apply to 25°C ambient temperature,

12 V DC input voltage and nominal output current (IN).

Input voltage 12 VDC

Input voltage range 11.5 VDC…16 VDC

Electric strength max. 18 VDC

Fixed connect threshold

Undervoltage

Voltage drop Input/Output

11.5 VDC

0.6 VDC max. (depending on load)

Current consumption

IN(UN, IOUT= IN, ICHARGE = 0)

IMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)

INO-LOAD (UN, IOUT = 0, ICHARGE = 0)

ICHARGE (UN, IOUT = 0, ICHARGE = max)

8.1 A

9 A

<100 mA

3.5 A

Power consumption

PN(UN, IOUT = IN, ICHARGE = 0)

PMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)

PCHARGE (UN, IOUT = 0, ICHARGE = max)

97 W

108 W

42 W

Internal input fuse Yes (15 A)

Switch-on time <5 sec

Switch-on time battery start (BS) n. a.

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