BOGBALLE M Series Manuale utente

Operator's Manual
Spreaders GB


3
Table of Contents
Safety ....................................................................................................................................................... 6
Safety and protection ......................................................................................................................................................................6
Legend ............................................................................................................................................................................................7
Liability .................................................................................................................................................... 8
Liability ............................................................................................................................................................................................8
Check list ................................................................................................................................................. 9
Check list ........................................................................................................................................................................................9
Before every use: ..........................................................................................................................................................................10
Before rst time use: .....................................................................................................................................................................11
After 5-8 hours use: ......................................................................................................................................................................11
After every use: .............................................................................................................................................................................12
Useful hints ...................................................................................................................................................................................13
Quick Guide - M60W, M45W, M35W, L20W with CALIBRATOR or ISOBUS ..................................................................14
1 - Mounting ..................................................................................................................................................................................14
2 - How to set the spreader ..........................................................................................................................................................14
3 - How to do headland spreading ................................................................................................................................................14
4 - How to do normal spreading ....................................................................................................................................................14
Quick Guide - M45, M35, L20, L15 with CALIBRATOR ...................................................................... 15
1 - Mounting ..................................................................................................................................................................................15
2 - How to set the spreader ..........................................................................................................................................................15
3 - How to do headland spreading ................................................................................................................................................15
4 - How to do normal spreading ....................................................................................................................................................15
Quick Guide - M45, M35, L20, L15 with mechanical control ............................................................. 16
1 - Mounting ..................................................................................................................................................................................16
2 - How to set the spreader ..........................................................................................................................................................16
3 - How to do headland spreading ................................................................................................................................................17
4 - How to do normal spreading ....................................................................................................................................................17
Principle sketch .................................................................................................................................... 18
Technical specications ...................................................................................................................... 20
Spread charts ........................................................................................................................................ 21
How to use ....................................................................................................................................................................................21
Calibration and quantity setting .......................................................................................................... 22
Basic principle and denition of standard calibration set point value STD ...................................................................................22
Correct Flow-outlet setting at high/low rates .................................................................................................................................24
Calibration procedures/possibilities M-line & L-line ......................................................................................................................25
MW-line, L20W with CALIBRATOR ZURF or ISOBUS, fully automatic calibration (FAC) ............................................................26
M-line, L20W, L20 & CALIBRATOR ZURF / use of calibration value STD ...................................................................................27
M-line & CALIBRATOR ZURF / use of calibration value STD in MAX ow-outlet position ...........................................................28
M-line & CALIBRATOR ZURF, use of STD calibration value via INPUT ......................................................................................29
M-line, L20W, L20 & CALIBRATOR ZURF, micro granular / small seeds with xed scale ...........................................................30
M-line manual calibration on spreader MC ...................................................................................................................................31
M-line, L20W, L20 & CALIBRATOR ZURF, quick setting via spread chart value .........................................................................33
M45, M35, L20 & CALIBRATOR ZURF by use of S-indicator value .............................................................................................34
M45, M35, L20, L15 & CALIBRATOR ICON by use of S-indicator value .....................................................................................36
M45, M35 & CALIBRATOR ZURF/ICON setting according to ow-outlet position .......................................................................38
L20, L15 & CALIBRATOR ZURF/ ICON setting according to ow-outlet position ........................................................................40
M45, M35, L20, L15 calibration with S-Indicator in combination with hydraulic control ................................................................42

4
Table of Contents
Rest-emptying ....................................................................................................................................... 44
M-line ............................................................................................................................................................................................44
Normal and headland spreading ......................................................................................................... 45
In general ......................................................................................................................................................................................45
To Border ......................................................................................................................................................................................45
From Border ..................................................................................................................................................................................46
Settings for M60W, M45W, M35W, L20W ....................................................................................................................................47
Normal spreading................................................................................................................................................................47
Headland spreading ............................................................................................................................................................47
Settings for M45, M35, L20 ...........................................................................................................................................................49
Normal spreading................................................................................................................................................................49
Headland spreading ............................................................................................................................................................49
Settings for L15 .............................................................................................................................................................................53
Normal spreading................................................................................................................................................................53
Headland spreading ............................................................................................................................................................53
Spreader settings ................................................................................................................................. 56
PTO speed ....................................................................................................................................................................................56
Tilt angle .......................................................................................................................................................................................57
Working height - standard .............................................................................................................................................................58
Working height - late application ...................................................................................................................................................58
Working height - trails ...................................................................................................................................................................59
Quantity setting .............................................................................................................................................................................60
With CALIBRATOR .............................................................................................................................................................60
With mechanical control......................................................................................................................................................60
By use of spread chart only.................................................................................................................................................61
Working width setting ....................................................................................................................................................................62
Spreading vanes ...........................................................................................................................................................................63
Regulation system ................................................................................................................................ 66
Connection rods ............................................................................................................................................................................66
Outlet shutters ..............................................................................................................................................................................66
Practical tests ....................................................................................................................................... 67
Fertiliser analysis ..........................................................................................................................................................................67
D-indicator - Grain size .......................................................................................................................................................67
F-indicator - Grain strength .................................................................................................................................................68
Normal spreading................................................................................................................................................................70
Headland spreading ............................................................................................................................................................71
Optimize spreading .............................................................................................................................. 72
Normal spreading .........................................................................................................................................................................72
Coecient of variation ..................................................................................................................................................................72
Headland spreading EN13739-1 ..................................................................................................................................................73
To Border ......................................................................................................................................................................................73
Headland spreading can be divided into three categories: ...........................................................................................................73
Start and stop points at headlands ...............................................................................................................................................75
Spreading on non rectangular elds .................................................................................................. 76
Principle sketches .........................................................................................................................................................................76
Mechanical control ..............................................................................................................................................................76
Section Control Standard ....................................................................................................................................................76
Section Control Dynamic.....................................................................................................................................................76
Controls ........................................................................................................................................................................................77
M60W, M45W, M35W, L20W with CALIBRATOR ZURF or ISOBUS 77
M45, M35, L20, L15 with CALIBRATOR ICON...................................................................................................................78
M45, M35, L20 with CALIBRATOR ZURF...........................................................................................................................78
M45, M35 with CALIBRATOR ZURF...................................................................................................................................79

5
M60W, M45W, M35W
M45, M35
L20W
L20, L15
=
=
=
=
Colour codes
Table of Contents
Reduced working width ....................................................................................................................... 80
Principle sketches .........................................................................................................................................................................80
Mechanical control and Section Control Standard 80
Section Control Dynamic.....................................................................................................................................................80
Controls ........................................................................................................................................................................................81
M60W, M45W, M35W, L20W with CALIBRATOR ZURF or ISOBUS 81
M45, M35, L20, L15 with CALIBRATOR ICON...................................................................................................................81
M45, M35, L20, with CALIBRATOR ZURF..........................................................................................................................82
M45, M35, L20, L15 with mechanical control......................................................................................................................83
Maintenance and care .......................................................................................................................... 84
Lubrication ....................................................................................................................................................................................84
Nuts and bolts ...............................................................................................................................................................................84
Spreading vanes ...........................................................................................................................................................................84
Normal maintenance .....................................................................................................................................................................85
Friction clutch ................................................................................................................................................................................85
How to clean the friction clutch .....................................................................................................................................................85
Corrosion ............................................................................................................................................... 86
Safety - Axle load .................................................................................................................................. 87
EC-Declaration of conformity .............................................................................................................. 91
Notes ...................................................................................................................................................... 92

6
●Read Operator’s Manual and safety rules before starting.
●Read Operator’s Manual for the PTO shaft.
●Do not leave the tractor cabin without stopping the PTO system of the tractor!
●Turn o tractor engine and all electrical controlling devices during maintenance and other intervention on the
spreader
●Ensure that bystanders maintain a sucient safety distance from the spreader as long as the tractor engine is
on.
●Do not enter the spreader when the tractor engine is on.
●Do not wear loosely tting clothes that could become entangled with moving parts.
●Wear personal protective equipment when necessary or when required by the manufacturer of the fertiliser.
●Stay under the spreader is prohibited.
●Never go between spreader and tractor when engine is started.
●Never enter the spreader using the ladder when the spreader is not mounted to a tractor. The spreader might tilt
over due to unstable weight distribution.
●Safety distance for ying material must be observed.
●Never go behind the spreader with rotating spreading discs.
●Avoid contact with rotating parts.
●Never put hand/object into the hopper with rotating spreading discs.
●Avoid contact as long as parts are moving.
●Never clean the spreader with rotating spreading discs.
●When parking the spreader ensure that the hopper is empty and the ground is solid and horizontal.
Safety and protection
Safety

7
Dieser Dünger-
streuer erfült
die europäische
Umweltnorm
EN 13739-1
This fertiliser spreader
fulfils the European
environmental standard
EN 13739-1
Ce distributeur d'engrais
répond à la norme
environnement
EN 13739-1
Denne gødnings-
spreder opfylder
den europæiske
miljønorm
EN 13739-1
For vort miljø
Für unsere Umwelt
Pour notre environnement
For our environment
xxxx
Legend
Read Operator’s Manual and safety rules before starting.
Never go under a raised spreader.
Never go between spreader and tractor when engine is started.
Never use the ladder when the spreader is not mounted on a tractor.
Safety distance for ying material must be observed.
Never go behind the spreader with rotating spreading discs.
Avoid contact with rotating parts.
Never put hand/object into the hopper with rotating spreading discs.
Avoid contact as long as parts are moving.
Never clean the spreader with rotating spreading discs.
Do not spray water in this area.
Noise level measured inside a closed tractor cabin (level depends on tractor brand and model).
Lashing points for loading and unloading the spreader
Do not step on.
Not designed for boarding purposes.
EN13739-1
Max. loading capacity.
Do not exceed.
Type: Model
No.: Serial number
Year: Manufacturing year
Safety

8
Liability
You are fully responsible for the setting of the spreader. The spreader must be set according to the fertiliser in use.
Be aware that the fertiliser batch tested in the BOGBALLE A/S test facilities may dier from the fertiliser delivered
to you even if with the same specications.
BOGBALLE A/S cannot be held responsible for any kind of personal injury, crop damage, after eects etc.
Liability

9
10 �
10 �
10 �
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10 �
10 �
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10 �
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10 �
11 �
11 �
11 �
11 �
62 �
Before every use See page
Check that the spreading discs turn easily
Check that the PTO shaft has the correct length
Check that the agitators turn easily
Check that the outlet shutters move easily
Check that the spreading vanes are intact and correctly mounted
Check that protection tubes of the PTO shaft are intact
Check that the security chain of the PTO shaft is xed
Check that the top link and lift arms are intact and secured by lynch pin
Check that the tractor's lift arms are parallel
Check that ladders are placed in "swing-up position" - not conicting with the fertilser
spread
Especially for W-spreaders:
Check that the weight shows approx. 0 (+/- 3 kg) with an empty spreader
Before rst time use See page
Cover the spreader with metal protective oil
After 5-8 hours See page
Retighten all nuts and bolts
After every use See page
Clean the spreader - make sure that all fertiliser and dust is removed
Cover the entire spreader with metal protective oil
Grease the agitator nipples with lubricating grease
Please also pay attention to the "Maintenance and Care" section on page 79
Check list
Check list

10
100 mm
0,2-0,5 mm
Figure 4Figure 3Figure 2Figure 1
Check list
Before every use:
●Check that the spreading discs turn easily when the PTO shaft is not mounted.
NOTE: If not - check the transmission.
●Check that the PTO shaft has the correct length, with a correct overlap of the axle ends (min. 100 mm.) for the
specic tractor (see gure 1).
If the overlap is too big or too small it will result in a serious damage of the complete transmission, including
bending the splined input shaft of the transmission. Bending the splined input shaft will eventually cause brea-
king the input shaft of the transmission due to metal fatique.
● Check that the agitators turn with a similar resistance.
NOTE: If not - check the bearings and the distance between the joint and the hopper bottom (see gure 2).
● Check that the outlet shutters move easily.
NOTE: If not - check for dirt and jammed objects.
● Check that the spreading vanes are intact and correctly mounted.
NOTE: The vane is not intact if deformed or with wearing holes.
Rust on the surface of the vanes is OK as the fertiliser will grind of the rust.
● Protection tubes of the PTO shaft are intact.
●The security chain of the PTO shaft is xed.
●Top link and lift arms are intact and secured by lynch pin.
●The lift arms of the tractor are set parallel.
●Check that the bubble level is positioned correctly according to the xed reference spirit level. Place the sprea-
der horizontal and vertical leveled according to the reference spirit level – and check that the adjustable bubble
level is correct adjusted at 0 degree (see gure 3 and 4).
●Especially for W-spreaders
Check that, with an empty and both horizontally and vertically levelled spreader, the weight shows approximately 0
kg in the display.
NOTE: If the weight is not 0 kg (+/- 3 kg) or uctuates - see the CALIBRATOR or ISOBUS manual.
●Especially for hydraulic motor
The oil ow rate must be within the limits below:
Min: 45 l/min at minimum 145 bar
Max: 60 l/min at maximum 200 bar
NOTE: Oil ltration minimum 25 micron
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