BOGBALLE M2 Manuale utente

M-line

M2(W) / M3(W) / M6W

Operator’s Manual

0404-02-01-14 V15

M2(W) / M3(W) / M6W

CONTENTS

SUBJECT

Page

OVERVIEW ……………………………………..

TECHNICAL SPECIFICATIONS …………………………………….. 3

STANDARD EQUIPMENT …………………………………….. 4

OPTIONAL EQUIPMENT …………………………………….. 4

MAINTENANCE AND CARE

Normal maintenance………………….. 5

Special maintenance……………………. 6

Lubrication………………………………. 7

Generally…………………………………. 7

Spreading vanes…………………………. 7

…………………………………….. 5

GUARANTEE / RESPONSIBILITY …………………………………….. 8

GENERALLY ……………………………………..

SAFETY and PROTECTION AGAINST ACCIDENT …………………………………….. 8

SPREADING SYSTEM …………………………………….. 9

SETTING SYSTEM …………………………………….. 10

FUNCTION – How to do …………………………………….. 11

MACHINE SETTINGS / Normal and late application

PTO- speed…………………………… 13

TILT ANGLE…………………………….. 14

HEIGHT,

incl. late application….... 14

SETTING OF QUANTITY……………….. 16

VANE / SPREAD WIDHT…………….. 17

FUNCTION SPREADING VANE…….. 18

Trend SYSTEM…………………………… 19

…………………………………….. 13

NORMAL spreading

Practical test………………………………. 21

Test with test trays……………………… 22

Examples of NORMAL spread patterns...24

…………………………………..… 21

HEADLAND spreading TO BORDER

Practical test………………………………. 28

Test with test trays……………………… 28

Ex. of HEADLAND spread patterns….. 29

…………………………………….. 26

HEADLAND spreading FROM BORDER

Ex. of HEADLAND spread patterns.. 31

…………………………………….. 30

REDUCED SPREAD WIDTH …………………………………..… 32

TURNING AT THE HEADLANDS …………………………………..… 33

SPREADING ON NON-RECTANGULAR FIELDS …………………………………….. 34

CHECK THE TRACTOR – before use …………………………………….. 35

CHECK THE SPREADER – before use …………………………………….. 35

PRACTICAL HINTS …………………………………….. 36

M2W/M3W – special …………………………………….. 37

USE OF CALIBRATION RATE CHECK KIT

REST EMPTYING……………………….. 38

…………………………………….. 38

EC-Declaration of Conformity …………………………………….. 43

PICTOGRAM ……………………………………..

NOTES ……………………………………..

NB ! Fitting instruction for different options – are supplied with the options.

M2(W) / M3(W) / M6W

OVERVIEW – M3 illustration

F) Setting pointer

Degree meter

link fixture

J) Link pins

I) Angle transmission

G) Connection rod

)

Shutter

A) Cardan joint

B) Telescope

Serial No. plate

E) Setting axle

Friction clutch

M2(W) / M3(W) / M6W

TECHNICAL SPECIFICATIONS, general

•

M2(W) Hopper volume : base 1.250 – 2.350 Litres

•

M2(W) Hopper volume : plus 1.800 – 3.000 Litres

•

M3(W) Hopper capacity : plus 1.800 – 4.050 Litres

•

M6W Hopper capacity : plus 4.050 – 5.550 Litres

•

M2(W) Hopper capacity : base Max. 2.500 Kg.

•

M2(W) Hopper capacity : plus Max. 3.000 Kg.

•

M3(W) Hopper capacity : plus Max. 4.000 Kg.

•

M6W Hopper capacity : Plus Max. 6.000 Kg.

•

Spread width : 12 – 42 Metres

•

Spreading capacity : Ca. 0,35 – 400 Kg/min.

•

3-point linkage : M2/M3

M6W

Cat. II / ISO 730/I

Cat. III / ISO730/I

TECHNICAL SPECIFICATIONS, specific

The volume of the M2/M2W base machine can be increased in steps of 550 litres by

mounting modules (max. 2 modules).

The volume of the M2/M2W plus machine can be increased in steps of respectively 450

litres and/or 750 litres by mounting modules.

The volume of the M3/M3W and M6W plus machine can be increased in steps of 750 litres

by mounting modules (M3/M3W max. 3 modules – M6W max. 5 modules).

SPECIFICATION M2base

1.250

M2base

1.800

M2base

2.350

M2plus

1.800

M2plus

2.550

M2plus

3.000

M3plus

1.800

M3plus

2.550

M3plus

3.300

M3plus

4.050

M6Wplus

5.550

Load height cm. 102 120 140 110 130 141 110 130 148 167 204

Hopper volume Litres 1250 1800 2350 1800 2550 3000 1800 2550 3300 4050 5.550

Hopper capacity Kg. 1375 1980 2500 1980 2500 3000 1980 2.800 3630 4000 6.000

Hopper width cm. 240 240 240 290 290 290 290 290 290 290 290

Hopper depth cm. 125 125 125 140 140 140 140 140 140 140 140

Fill opening cm. 234 x 116 234 x 116 234 x 116 284 x 131 284 x 131 284 x 131 284 x 131 284 x 131 284 x 131 284 x 131 284 x 131

Outside b x l cm. 240 x 137 240 x 137 240 x 137 290 x 144 290 x 144 290 x 144 290 x 164 290 x 164 290 x 164 290 x 164 290 x 164

Outside “W” cm. 240 x 137 240 x 137 240 x 137 290 x 144 290 x 144 290 x 144290 x 172 290 x 172 290 x 172 290 x 172 290 x 172

Net weight Kg. 406 435 464 450 492 518 510 552 594 636

Net weight “W” Kg. 490 519 548 534 576 602 660 702 744 786 1.044

Total weight Kg. 1496 2125 2754 2430 2992 3518 2490 3352 4224 4636

Total weight “W” Kg. 1580 2209 2838 2514 3076 3602 2640 3502 4374 4786 7.044

The hopper capacity is made from hopper volume in litres multiplied with a specific weight of 1,1 Kg/litres.

NB! Max. hopper capacity: M2(W)base : 2.500 Kg

M2(W)plus : 3.000 Kg

M3(W)plus : 4.000 Kg

M6W plus : 6.000 Kg

M2(W) / M3(W) / M6W

STANDARD EQUIPMENT

The M() / M()W machine is from factory supplied with all necessary standard equipment.

•PTO shaft with free wheeling

•Headland spreading TO BORDER, Trend with manually reversible transmission.

•Agitators, Excentric free- and slow rotating.

•Screens to open, 2 units with cones.

•Closing of only one outlet, choose right or left.

•Reduction outlet for micro granules, without use of tools.

•System for late application, link pins can be mounted in 2 heights.

•Degree meter, for setting the tilt angle of the machine.

•Transmission, with reversible gear and friction clutch / overload coupling.

•Mud guards

•TREND shift (only M2W, M3W and M6W)

•Traffic Lights

OPTIONAL EQUIPMENT

The following options can be supplied for the machine:

COMPONENT DESCRIPTION DIMENSION ART. NO.

Module, base M2(W) 550 litres 240 x 125 cm 6920-01

Module, plus M2(W) 450 litres 290 x 140 cm 6930-17

Module, plus M() / M()W 750 litres 290 x 140 cm 6930-10

Hydraulic control M(), Incl. tube with valve 6381-01

Cable control M(), Only between 0 and 250 Kg/min. 6380-01

CALIBRATOR ZURF M(), Electric operating system 6386-01

TREND kit, FROM BORDER M() / M()W, fixtures FROM BORDER

6395-10

BORDER-kit,

Manual, DOUBLE SHIFT M() / M()W, Fittings TO and FROM BORDER 6395-20

TREND, SHIFT M2 / M3, Electric shift 6390-30

TREND, DOUBLE SHIFT M() / M()W, Electric shift 6395-40+30

Cable kit, HEADLAND spreading M(), Operation from drivers seat 280

cm 4690-28

do. M(), Operation from drivers seat 380

cm 4690-38

do. M(), Operation from drivers seat 480

cm 4690-48

Hydraulic motor M() / M()W, Incl. tubes and valves 6932-50

Hopper cover, base M2(W), Foldable w/full opening 240 x 125 cm 6921-45

Hopper cover, plus M() / M()W,Foldable w/full opening 290 x 140 cm 6931-45

Transport wheels M() / M()W, 4 Ø110 mm plastic wheels 6930-50

Connection system M(), +40% / -40% 6381-23

do. M()W, +40% / -40% 6381-29

Ladder M2 / M2W 6932-70

Ladder Extension M() / M()W, only with M-Trail 6932-85

Set of screens f/wide tyres M2/ M2W 6930-90

M2-Trail M2(W), Chassis Kit 1800-55

M3-Trail M3(W), Chassis Kit 1830-03

Trend Vanes, complete M() / M()W, System E1-T (L/R) 12 – 18 metres 4650-12

do. M() / M()W, System E2-T (L/R) 20 – 24 metres 4650-20

do. M() / M()W, System E6-T (L/R) 28 – 36 metres 4650-28

do. M() / M()W, System E8-T (L/R) – 42 metres 4650-36

do. M() / M()W, System U1-T (L/R) 12 – 18 metres 4650-50

All BOGBALLE products are subject to a continuous development. Therefore the list might not always be up-to-date.

M2(W) / M3(W) / M6W

MAINTENANCE AND CARE

NORMAL MAINTENANCE

The BOGBALLE machine is manufactured in such a way that it requires a minimum

of maintenance.

In the construction it is considered that cleaning and lubrication can be completed

quickly and thoroughly – without taking apart the machine.

The surface treatment consists of a robust powder paint – in addition all essential

wear parts and bolt assemblings are made of stainless steel.

Many of the components of the machine are greased once and need no extra

maintenance, for instance the central and angle gears of the transmission.

The maintenance mentioned below is absolutely necessary!

”If the machine is maintained – it will still be new - in 5 years!”

”If the machine is not maintained – it will be old – next year!”

The machine must always be thoroughly cleaned after use. The cleaning

should be done with water perhaps with soap in it. When using a high-

pressure cleaner only use low pressure and do not clean direct on the axle

seals of the transmission.

Do not use grease-removing cleaning liquid – without giving the

machine – just after drying – an application of anti corrosion oil.



It is strongly recommended to grease the machine - BEFORE using it

first time. Remember always to grease all of the machine in a

corrosion protecting liquid (for instance oil). It is not sufficient just to wash

the machine.

•Without protection, rust might arise within a few hours in

areas, where the paint has been damaged – because fertiliser

salts hold acid and is therefore most corrosive.

Any paint damage should be cleaned and painted. A possibility could also be to treat

the damage by Tectyl or a similar product.

Please consider that cleaning products and corrosion protecting

liquids might include dissolvents that might dissolve the glue fixing the

transfers.

M2(W) / M3(W) / M6W

SPECIAL MAINTENANCE, Friction clutch





The transmission of the machine is equipped with friction/overload

clutch.

The friction clutch is a most important component protecting against

overload – and a damaged transmission / PTO- shaft.

The friction clutch protects especially the reversible gear system

of the Trend transmission. The Trend-system is based on an

inpact clutch.

The friction clutch must be maintained, and it must be checked,

that it is not corroded.

The friction clutch must ”slip” at START of the tractor PTO.

If the clutch does not slip – the transmission will be damaged.

The friction clutch ”slips” approx. 1-2 turns at START of the tractor PTO. This reduces

the load on the components of the transmission to approx. 1/10 of the load to which the

transmission is exposed, if the coupling is not able to ”slip”.

As principal rule the coupling must be separated and cleaned if

the machine has not been used for more than 6 months.

Alternatively minimum once a year.

It is always necessary to START the tractor PTO

”slowly / smoothly”!

GUIDANCE ON HOW TO CLEAN THE FRICTION CLUTCH.

Demount the 6 bolts of the clutch – and the clutch is

separated.

Clean all the ”slip sur-

faces” for rust (perhaps

with a wire brush) – and

reassemble the bolts.

If needed replace the

clutch plates.

The clutch surfaces should not

be greased with oil/grease!

The friction clutch’s bolts are tightened by a torque wrench:

The splined axle has to slip at:

60 N/m

180 – 220 N/m

2 coupling plates

BOLTS

Splined axle

M2(W) / M3(W) / M6W

LUBRICATION

The components below must be greased according to below instruction.

See the explaining sketch in the paragraph ”OVERVIEW”.

LUBRICATION ONCE A DAY:

POS. COMPONENT INSTRUCTION

Cardan joint and lock of the PTO

Telescope axles of the PTO

Agitator R and L (Under cone)

Setting and closing shutter (Bottom of hopper)

Adjustment axle (Cross axle w/ 4 bearings)

Setting handle (Axle w/ 2 bearings)

Connection rods (Rods between axle and shutters)

Use grease

Use oil



Note

If the agitators are overgreased, a high pressure might restrict the rotation of the

agitator bearing. If this is the case the lubricator nipple must be demounted, which

will release the pressure. Grease sparingly – e.g. one pump/season.

PARTS GREASED ONCE:

The central and angle gears are filled with special grease and needs

no lubrication.

GENERAL

A new machine will always ”move” a little bit in all nuts +bolts.

Therefore all nuts and bolts of the machine must be retightened

- first time it is put into operation - after 5 to 8 hours’ operation.

Exception is the bolts in the central and angle gears – these are

locked with lock-tite.

Be aware that stainless nuts + bolts might ”weld together” When

mounting such bolts – the thread must be greased with cutting

lubricant or copper grease !

SPREADING VANES

The spreading vanes are manufactured of high quality manganese

steel, MN12. (MN 12 has a hardness corresponding to 3 times the hardness of

stainless steel).

But still the vanes will be worn due to modern and abrasive fertilisers.

Therefore the vanes must be considered a wear part – that must be

exchanged dependent on the quantity / type of fertiliser.

Always clean contact surfaces of the vanes and the spreading

disc for dust etc – before mounting and tightening the vane !

IF HOLES ARE WORN IN THE VANES THEY MUST BE

EXCHANGED AT ONCE!

M2(W) / M3(W) / M6W

GUARANTEE / RESPONSIBILITY

•Claim conditions are according to Danish legislation. Service and repair are

made free of cost within 12 months from date of purchase on the following

conditions:

•That the failure is due to construction or material faults

(Normal wear, missing maintenance and misuse not included).

•That the failure is not due to not original components / equipments.

•That persons with no technical knowledge to the machine have not tried to repair.

•Compensation for person or crop injury do not fall on the supplier.

GENERALLY

This machine is intended for spreading all common types of fertiliser.

Spreading of other flowing materials might also be possible. If so we draw the

attention to data list of the material concerned in order to determine possible safety

or health measures to be taken.

If the machine is used for spreading material which is not defined in the spread

charts for the spreader, the manufacturer of the machine can never be held

responsible.

SAFETY and PROTECTION

The transmission system of the machine:

PTO shaft, friction clutch and spreading discs w/vanes – must be considered”as

dangerous”, and absolute care must be taken with these machine parts, especially

in connection with rotation of the tractor PTO system.

DO NOT LEAVE THE TRACTOR CABIN – WITHOUT STOPPING THE PTO

SYSTEM OF THE TRACTOR!

Except when you have to calibrate the machine.

•Never go behind the machine – with rotating spreading discs.

•Never go under the machine – with rotating spreading discs.

•Never clean the machine - with rotating spreading discs.

•Never put hand/object into the hopper – with rotating spreading discs.

•Always check that the spreading vanes are correctly fixed.

•Check that the protection tubes of the PTO are intact.

•Check that the security chain of the PTO is fixed.

•Check that top link and top link pins are intact and secured by lynch pin.

•Check that lift arms and link pins are secured by lynch pin.

M2(W) / M3(W) / M6W

SPREADING SYSTEM

The BOGBALLE spreading system is base on an Integrated Center System – ICS,

where the spreading discs of the machine during NORMAL spreading – rotate

against each other – and spread in an angle on 180°, with full overlap.

The spreading system can with optimum fertilisers manage full overlap, on spread

width up to 28 metres.

This means in practice that right and left spreading disc form two opposite spread

patterns – overlapping each other.

Each spreading disc spreads the full spreading width. That means that the fertiliser

from the two spreading discs A and B – overlap each other. The spread width is

with good fertilisers - twice as wide as the distance between the tramlines - up to

28 metres.

This way you achieve a 4-double overlap – which ensures a most even distribution

of the fertiliser.

As shown in the diagram the spreading is made from the

present tramline – to the middle of the next two tramlines.

The spreading system is developed in such a way that

you are able to spread the fertiliser with a minimum of

machine setting.

This means in practice that you get a uniform distribution – no matter

which type of fertiliser and without special settings.

The BOGBALLE machine is therefore only equipped with one setting

handle – for setting the quantity.

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