Bozzio Joysteer Generation 2.0 Manuale utente

a product of the company Bozzio AG

Universal System Manual

EN_Universal_System_Manual_2_V15-190131.docx

Aarbergstrasse 5

2560 Nidau

Switzerland

Universal System Manual 
Bozzio AG * joysteer® page 2 of 56 
Content 
 
1GENERAL...................................................................................................................... 4 
2DISCLAIMER................................................................................................................. 5 
3SYSTEM ........................................................................................................................ 6 
1 What is joysteer®...................................................................................................... 6 
2 Conventional driving with J-PAS function.............................................................. 6 
3 System overview....................................................................................................... 7 
4 Service and repairs................................................................................................... 8 
4BASIC ASSEMBLY GROUP ......................................................................................... 9 
1 EnergyAlarm module................................................................................................ 9 
2 Converter module steer, brake ...............................................................................11 
3 Cable harness..........................................................................................................12 
4 CAN Adapter ............................................................................................................13 
5 Steering actuator module (SAM).............................................................................14 
6 Brake actuator module (BAM).................................................................................16 
7 Pulse test box ..........................................................................................................17 
8 Display module........................................................................................................18 
9 Steering sensor module..........................................................................................19 
10 SmartGas2................................................................................................................20 
11 Software and Servicemanager................................................................................21 
5MMI’S (MEN MACHINE INTERFACE)..........................................................................24 
1 MMI: Micro wheel.....................................................................................................24 
2 MMI: One hand joystick...........................................................................................24 
3 MMI: Two hand joystick...........................................................................................25 
4 MMI: Gas-/brake slide..............................................................................................26 
5 MMI: Handlebar........................................................................................................27 
6 MMI: Low force joystick ..........................................................................................32 
7 MMI: 4 way joystick .................................................................................................33 
8 MMI: Gas-/ brake Tilter ............................................................................................34 
9 MMI: 2 way joystick .................................................................................................34 
10 MMI: Basic sensor unit brake .................................................................................35 
11 MMI: Basic sensor unit gas.....................................................................................35 
12 Gas- / brake sensor adjustment..............................................................................35 
6BACKUP-BATTERY.....................................................................................................36 

Universal System Manual 
Bozzio AG * joysteer® page 3 of 56 
7ACCESSORIES............................................................................................................37 
1 Communication toolbox..........................................................................................37 
2 CAN Dongle..............................................................................................................37 
3 Remote access Kit...................................................................................................38 
4 Module rack..............................................................................................................40 
5 Instructor Switch .....................................................................................................41 
6 Quick exchange Kit .................................................................................................42 
7 8 shaped brackets ...................................................................................................42 
8 Instructor Plug Kit ...................................................................................................43 
8SAFETY INFORMATION..............................................................................................44 
9FUNCTIONAL TEST.....................................................................................................45 
ANNEX 1: SYSTEM ERROR MESSAGES AND TROUBLESHOOTING..................46 
DOCUMENT INFORMATION....................................................................................55 
1 Fundamentals ..........................................................................................................55 
2 Document history ....................................................................................................55 
 

Universal System Manual

Bozzio AG * joysteer® page 4 of 56

1 General

This document describes the joysteer® system.

The handling and installation is to take place by trained personnel exclusively, whereby all

points need to be carried out as described.

This document describes all non-vehicle specific installation steps. Refer to the

corresponding vehicle specific manuals for details.

This document applies to the joysteer® system generation 2.0.

The main change from generation 1.0 to generation 2.0 is as following:

Display module Alarm module

joysteer® generation 2.0 joysteer® generation 1.0

Universal System Manual

Bozzio AG * joysteer® page 5 of 56

2 Disclaimer

Bozzio AG refuses their product liability if one or more of the following facts are given:

•Driving the system by users who do not possess an appropriate driving licence

Exception: driving accompanied by an authorized driving instructor

•Driving with accompanying driving instructor without installation of an instructor

Switch

•Installation/ maintenance/ repairs by companies not trained by Bozzio AG

•Installation/ maintenance/ repairs by personnel not trained by Bozzio AG

•Installation/ maintenance/ repairs not according to the manuals

•Installation/ maintenance/ repairs of components/ modules, which are not mentioned

in the part list

•Installation/ maintenance/ repairs of any MMI (Man Machine Interface), which has not

been released by Bozzio AG in written form

•Usage of parameter-sets which do not correspond to the “rules” of the

Servicemanager

•Any modifications to the cable harness

Important:

•By opening the modules any warranty of the manufacturer is omitted

(Exception: EnergyAlarm module).

Universal System Manual

Bozzio AG * joysteer® page 6 of 56

3 System

3.1 What is joysteer®

joysteer® offers the opportunity to people with a disability (users) to steer their vehicle via a

very flexible "user interface", if they are not able to drive by using a steering wheel.

joysteer® provides a mechanical interface, to which all MMI’s can be mounted (One hand -

/two hand joysticks, micro-wheel, handlebar, etc.). The broad pallet of MMI’s allows

correspondence with all consumer needs.

joysteer® is designed for additional installation in ordinary road vehicles. The conventional

steer, brake and accelerating systems remain; therefore, driving by using the steering wheel

and pedals is still possible.

joysteer® is modular. The system can be upgraded with further modules at any given time.

3.2 Conventional driving with J-PAS function

The vehicle can either be driven by with the MMI or conventionally with the steering wheel.

When driving with the steering wheel, the motors are also commutated with the J-PAS

function. This allows the steering wheel coming back to the zero position at all the time.

Important:

Assure, that the installation is done in such a way, that the joysteer® System is always “ON”

while driving, either operated with the MMI or with the J-PAS function. Driving with System

OFF is not allowed!

The J-PAS Parameters has to be set in such a way that the steering wheel returns to zero at

all the time.

Universal System Manual

Bozzio AG * joysteer® page 7 of 56

3.3 System overview

Important:

The backup-battery is not included in joysteer® s delivery pack (storage and security

aspects).

CAN-

Adapter

Universal System Manual

Bozzio AG * joysteer® page 8 of 56

3.4 Service and repairs

The joysteer® system is a safety-critical application. Therefore, the user and the nominated

car adaption company are not allowed to open the modules or to modify them in any way.

In case of any faulty parts, the entire module is replaced and repaired by the producer of

joysteer® only. Nominated car adaption companies are not allowed to repair any modules.

Exchanging of modules can only be carried out by the nominated car adaptation

company.

Exception:

EnergyAlarm module:

This module contains electrical fuses. Nominated car adaption companies are allowed to

change these.

Universal System Manual

Bozzio AG * joysteer® page 9 of 56

4 Basic assembly group

4.1 EnergyAlarm module

Before connecting the cable harness to the EnergyAlarm module, all live wires need to be

mounted in place with cable shoes, M6 screws and lock nuts. These connectors are to be

insulated sufficiently. The provided 125A fuses are to be mounted next to the board and

backup-battery.

Refer to the vehicle specific manual for the correct positioning of the EnergyAlarm module.

Important:

To fix the cable harness to the EnergyAlarm module only lock nuts are to be used.

Connections are to be sufficiently insulated. (Risk of short circuit)

The ground cable of the vehicle electric system and backup electric system has to be

connected to the battery.

The housing needs to be grounded by connecting it to the vehicle chassis. If this is

done with a cable, its cross section must be at least 2.5 mm2. The cable is to be as

short as possible.

Universal System Manual

Bozzio AG * joysteer® page 10 of 56

4.1.1 Fuses in the EnergyAlarm module

Diagram above: Layout of fuses within the EnergyAlarm module

5 A

BOARD: Steering-/ braking actuator

30 A

BACKUP: Braking converter

30 A

BOARD: Braking converter 20 A F1

BOARD-BACKUP Connection

20 A F2

BOARD-BACKUP Connection

30 A

BOARD: Steering converter

30 A

BACKUP: Steering converter

10 A

BOARD: Steering sensor

10 A

BACKUP: Steering sensor

F10

BACKUP: Steering -/ braking actuator

5 A F12

BACKUP: Energy alarm

5 A F11

BOARD: Energy alarm

F10F9F8F7

F12

F11

F3F4F5F6

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