Burkert 2065 Manuale utente

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2063, 2064, 2065

Piston-controlled diaphragm valve

Kolbengesteuertes Membranventil

Vanne à membrane commandée par piston

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 1809/01_EU-ML_00810533 / Original DE

Contents

1 OPERATING INSTRUCTION ................................................. 4

1.1 Denitionofterms ....................................................... 4

1.2 Symbols....................................................................... 4

2 AUTHORISED USE ............................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contact address.......................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 Structure...................................................................... 7

5.2 Application area........................................................... 9

5.3 Properties .................................................................... 9

5.4 Function....................................................................... 9

6 TECHNICAL DATA............................................................... 10

6.1 Conformity................................................................. 10

6.2 Standards .................................................................. 10

6.3 Labelingoftheforgedbody ...................................... 10

6.4 Labelingofthetubevalvebody(VP)......................... 11

6.5 Type label .................................................................. 11

6.6 Operating conditions ................................................. 12

6.7 General technical data............................................... 19

7 INSTALLATION .................................................................... 19

7.1 Installation position ................................................... 19

7.2 Beforeinstallation...................................................... 20

7.3 Removetheactuatorfromthevalvebody ................ 21

7.4 Installationofthevalvebody..................................... 21

7.5 Installationoftheactuator(weldedbody) ..................... 22

7.6 Pneumatic connection............................................... 23

8 REMOVAL............................................................................ 24

9 MAINTENANCE................................................................... 24

9.1 Maintenance.............................................................. 24

9.2 Repairs ...................................................................... 26

10 MALFUNCTIONS ................................................................ 28

11 REPLACEMENT PARTS...................................................... 29

11.1 Order table ................................................................ 29

12 TRANSPORT, STORAGE, REMOVAL ................................. 30

english

Type 2063, 2064, 2065

Operating instruction

1 OPERATING INSTRUCTION

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keep these instructions in a location which is easily accessible

toeveryuserandmaketheseinstructionsavailabletoeverynew

ownerofthedevice.

Important safety information.

Failure to observe these instructions may result in hazardous

situations.

▶The operating instructions must be read and understood.

1.1 Denition of terms

Intheseinstructions,theterm“device”alwaysreferstotheTypes

2063, 2064 and 2065.

1.2 Symbols

DANGER!

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorseriousinjury.

WARNING!

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmay resultin serious injuries

or death.

CAUTION!

Warns of a possible danger.

▶Failuretoobserve this warning may result in a moderateor

minorinjury.

NOTE!

Warns of damage to property.

Important tips and recommendations.

Referstoinformationintheseoperatinginstructionsorin

other documentation.

▶designates an instruction to prevent risks.

→designatesaprocedurewhichyoumustcarryout.

english

Type 2063, 2064, 2065

Authorised use

2 AUTHORISED USE

Non-authorized use of the diaphragm valve Type 2063, 2064

and 2065 may be a hazard to people, nearby equipment and

the environment.

▶Thedeviceisdesignedforthecontrolledowofliquid

media.

▶Inareasatriskofexplosion,onlyusedevicesapprovedforusein

thoseareas.ThesedevicesarelabeledwithaseparateExtype

label.Whenutilizedinapotentiallyexplosiveatmosphere,always

payattentiontothedetailsontheseparateExtypelabeland

theExadditionalinstructionscontainedinthescopeofdelivery.

▶During use observe the authorized data, the operating

conditionsandconditionsofusespeciedinthecontract

documents and operating instructions.

▶Thedevicemaybeusedonlyinconjunctionwiththird-party

devices and components recommended and authorized by

Bürkert.

▶Protectdevicefromdamagingenvironmentalinuences

(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,

consulttherelevantsalesoce.

▶Correct transportation, correct storage and installation and

carefuluseandmaintenanceareessentialforreliableand

faultlessoperation.

▶Theexhaustairmaybecontaminatedwithlubricantsinthe

actuator.

▶Use the device only as intended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsideranycontingenciesorinci-

dentswhichoccurduringinstallation,operationandmaintenance.

Theoperatorisresponsibleforobservingthelocation-specic

safetyregulations,alsowithreferencetothepersonnel.

Danger – high pressure.

▶Beforelooseningthelinesandvalves,turnothepressure

and vent the lines.

Danger of bursting from overpressure.

▶Observethespecicationsonthetypelabelformaximal

control and medium pressure.

▶Observe permitted medium temperature.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedeviceortheequipment,switcho

thepowersupplyandsecuretopreventreactivation!

Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment!

Risk of injury when opening the actuator!

Theactuatorcontainsatensionedspring.Iftheactuatoris

opened,thereisariskofinjuryfromthespringjumpingout!

▶Do not open the actuator.

english

Type 2063, 2064, 2065

Basic safety instructions

Risk of injury from moving parts in the device!

▶Do not reach into openings.

Risk of burns and risk of re if used continuously through hot

device surface.

▶Keepthedeviceawayfromhighlyammablesubstancesand

mediaanddonottouchwithbarehands.

Danger due to loud noises.

▶Depending on the operating conditions, the device may gener-

ateloudnoises.Moredetailedinformationonthelikelihoodof

loudnoisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

Leaking medium when the diaphragm is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethe

diaphragm.

▶Ifthemediaishazardous,protecttheareasurroundingthe

discharge point against dangers.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Installationandrepairworkmaybecarriedoutbyauthorized

techniciansonlyandwiththeappropriatetools.

▶Afteraninterruptioninthepowersupplyorpneumatic

supply,ensurethattheprocessisrestartedinadenedor

controlled manner.

▶Thedevicemaybeoperatedonlywheninperfectcondition

andinconsiderationoftheoperatinginstructions.

▶Observethesafetyregulationsspecictotheplantforappli-

cationplanningandoperationofthedevice.

▶Theplantoperatorisresponsibleforthesafeoperationand

handlingoftheplant.

▶Thegeneralrulesoftechnologyapplytoapplicationplanning

andoperationofthedevice.

To prevent damage to property of the device, ensure:

▶Supplythemediaconnectionsonlywiththosemediawhich

arespeciedasowmediainthechapterentitled„6 Technical

data“.

▶Donotputanyloadsonthevalve(e.g.byplacingobjectson

itorstandingonit).

▶Donotmakeanyexternalmodicationstothevalves.Donot

paintthebodypartsorscrews.

▶Donottransport,installorremoveheavydeviceswithoutthe

aidofasecondpersonandusingsuitableauxiliaryequipment.

english

Type 2063, 2064, 2065

General information

4 GENERAL INFORMATION

4.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

E-mail:[email protected]

International

Contact addresses are found on the nal pages of the printed

operating manual.

InformationontheInternetunder:www.burkert.com

4.2 Warranty

Thewarrantyisonlyvalidifthedeviceisusedasauthorizedin

accordancewiththespeciedapplicationconditions.

4.3 Information on the Internet

Theoperatinginstructionsanddatasheetsfor2063,2064and2065

canbefoundontheInternetat:www.burkert.com

5 PRODUCT DESCRIPTION

5.1 Structure

Piston-controlled diaphragm valve consists of a pneumatically

actuatedpistonactuatoranda2/2-wayvalvebody.Usingneutral

gasesorair(controlmedia),itcontrolstheowofdirty,aggressive,

abrasive, ultrapure or sterile media, even highly viscous media can

beused(owmedia).

5.1.1 2/2-way valve Type 2063

Actuator

Line connection

Valve body

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Diaphragm socket

Fig. 1: 2/2-way valve Type 2063, structure and description

english

Type 2063, 2064, 2065

Product description

5.1.2 T-valve Type 2064

Actuator

Line connection

T-valve body

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Diaphragm socket

Fig. 2: T-valve Type 2064, structure and description

5.1.3 Tank bottom valve Type 2065

Actuator

Line connection

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Tankbottomvalvewith

weldingange

VA diaphragm socket

Fig. 3: Tank bottom valve Type 2065, structure and description

english

Type 2063, 2064, 2065

Product description

5.2 Application area

Observethemaximum pressurerangeaccordingtothe

type label.

•Dirty, aggressive, abrasive, ultrapure or sterile media.

•Highly viscous media.

5.3 Properties

•Anyowdirection.

•Self-drainingforappropriateinstallation.Theendsoftheuti-

lized connections must be cylindrical.

•Freeofemptyspace.

•Low-turbulenceow.

•Highowvaluesbythestreamlinedvalvebody.

•Maintenance-freeundernormalconditions.

•Diaphragms can be easily replaced.

5.3.1 Options

•Strokelimit(asmax.ormin./max.design)

Adjustingscrewusedtolimitopenpositionofvalve,thereby

alsolimitingtheowrate.

•Feedback indicator

Providesfeedbackonvalvepositionusinginductiveproximity

switchortype8697feedbackindicator.

5.3.2 Device versions

Thepiston-controlleddiaphragmvalveisavailableforthefollowing

actuatorsizes:ø50mm,ø70mm,ø90mm,ø130mm.

5.4 Function

Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)gen-

eratestheclosingforceonthediaphragmpressurepiece.Theforce

istransferredviaaspindlewhichisconnectedtotheactuatorpiston.

5.4.1 Control functions (CF)

Control function A (CFA)

Normally closed by spring action

Control function B (CFB)

Normally open by spring action

english

Type 2063, 2064, 2065

Technical data

Control function I (CFI)

Actuatingfunctionviareciprocal

pressurization

6 TECHNICAL DATA

6.1 Conformity

TheType2063,2064and2065conformswiththeEUDirectives

accordingtotheEUDeclarationofConformity.

6.2 Standards

The applied standards, which verify conformity with the EU

Directives,canbefoundontheEU-TypeExaminationCerticate

and/ortheEUDeclarationofConformity.

6.3 Labeling of the forged body

XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

Surfacequalitycode

Customer-specictext

(optional)

Oriceconnectionand

pipe dimension

Batch number

Material

Production number /

serial number

Nominal pressure

Fig. 4: Labeling of the forged body

english

Type 2063, 2064, 2065

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