Burkert 6516 Manuale utente

Operating Instructions

Type 6516-6519

Multiple blocks and modular pneumatic base rail type MP07

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2103/14_EU-en_00803150 / Original DE

Type 6516 - 6519

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionofterms ....................................................... 4

2 INTENDED USE .................................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL NOTES................................................................. 7

4.1 Contact address.......................................................... 7

4.2 InformationontheInternet.......................................... 7

5 STRUCTURE AND DESCRIPTION ....................................... 7

5.1 Design ......................................................................... 7

5.2 Description .................................................................. 8

5.3 Designof5/3-wayvalve,5/2-waypulsevalve ............ 9

5.4 Circuitfunctions .......................................................... 9

6 TECHNICAL DATA............................................................... 10

6.1 Conformity................................................................. 10

6.2 Standards .................................................................. 10

6.3 Operating conditions ................................................. 10

6.4 Electrical data............................................................ 11

6.5 Type label .................................................................. 11

7 ASSEMBLY.......................................................................... 12

7.1 AssemblyofthepilotvalveType6106(forType ..........

 6516/6517)or6014(forType6518/6519) ................. 12

7.2 Assemblyofthemultipleblock ................................. 14

7.3 Valveblockassembly ................................................ 15

7.4 Singlevalveassembly ............................................... 16

8 INSTALLATION .................................................................... 16

8.1 Pneumatic installation ............................................... 17

8.2 Electrical installation.................................................. 17

9 START-UP............................................................................ 19

10 MAINTENANCE, TROUBLESHOOTING ............................. 19

11 DISASSEMBLY.................................................................... 20

11.1 Valveblockdisassembly ........................................... 21

11.2 Disassemblingmulti-blocks ...................................... 21

11.3 Disassemblinghoselines .......................................... 21

12 CONNECTION MODULE RIGHT......................................... 21

13 PULSED OPERATION ......................................................... 21

14 TRANSPORTATION, STORAGE, DISPOSAL...................... 21

Contents

English

Operating Instructions

Type 6516 - 6519

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthe

device.Keeptheseinstructionsreadytohandattheoperation

site.

Important safety information!

▶Carefullyreadtheseinstructions.

▶Observeinparticularthesafetyinstructions,intendeduse

and operating conditions.

▶Personswhoworkonthedevicemustreadandunderstand

theseinstructions.

1.1 Symbols

DANGER!

Warns of an immediate danger.

▶Failuretoobservewillresultindeathorseriousinjuries.

WARNING!

Warns of a potential danger.

▶Failuretoobservethesewarningsmayresultinseriousinju-

riesordeath.

CAUTION!

Warns of a potential hazard.

▶Failuretoobservemayresultinmoderateorminorinjuries.

NOTE!

Warns of damage.

Important tips and recommendations.

Designatesinstructionstoavoiddanger.

Designatesaprocedurewhichyoumustcarryout.

1.2 Denition of terms

Term Denition for these instructions

Device Multipleblockconsistingofsolenoidvalvesof

types 6516 – 6519 and a modular pneumatic

baserailofthetypeMP07.

English

Intended use

Type 6516 - 6519

2 INTENDED USE

The multiple block with valves types 6516 – 6519 is designed

to control neutral media and compressed air.

▶Usethedeviceonlyasintended.Non-intendeduseofthe

devicemaybedangeroustopeople,nearbyequipmentand

theenvironment.

▶Usethedeviceonlyinconjunctionwiththird-partydevicesand

componentsrecommendedorapprovedbyBürkert.

▶Prerequisitesforsafeandtrouble-freeoperationinclude

correcttransportation,correctstorage,installation,start-up,

operation and maintenance.

▶Observethepermissibledata,operatingconditionsandcon-

ditionsofuseoftherespectivedevicesorproducts.These

specicationscanbefoundinthecontractdocuments,the

operatinginstructionsandonthetypelabel.

▶Withaproperlyconnectedandmountedcableplug,e.g.

Bürkerttype2516(fortype6516/6517)ortype2518(fortype

6518/6519),theunitfullsdegreeofprotectionIP65according

toDINEN60529/IEC60529.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonottakeintoaccountanycoinci-

dencesoreventsoccurringduringinstallation,operationand

maintenance.Theoperatorisresponsibleforobservingtheloca-

tion-specicsafetyregulations,alsowithreferencetopersonnel.

Risk of injury due to high pressure and any escaping media.

▶Switchothepressurebeforeworkingonthedeviceor

system.Ventoremptythelines.

Risk of injury from electric shock.

▶Switchothepowersupplybeforeworkingonthedeviceor

system.Secureitagainstreactivation.

▶Observeanyapplicableaccidentpreventionandsafetyregu-

lationsforelectricaldevices.

Risk of injury from quickly accelerating device parts and

unconnected compressed air hoses apping around.

▶Beforeapplyingpressuretothevalve,checkallhosecon-

nectionsandttingsfortight,securet.

Risk of burns or re from hot device surfaces due to longer

duty cycles.

▶Onlytouchthedevicewhenwearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstances

and media.

Risk of injury due to malfunctioning valves with alternating

current (AC).

Aseizedcorecausesthecoiltooverheat,whichleadstofunc-

tionalfailure.

▶Monitortheworkingprocessforproperfunction.

English

Intended use

Type 6516 - 6519

General hazardous situations.

Topreventinjuries,observethefollowing:

▶Observethegeneralrulesoftechnology.

▶Inthepotentiallyexplosiveatmosphere,onlyusedevices

thatareapprovedforthispurpose.Thesedevicesareidenti-

edbyaseparate“Ex”typelabel.Beforeuse,notetheinfor-

mationontheseparateExtypelabelandtheExadditional

instructionsortheseparateExoperatingInstructions.

▶ApprovalssuchasEx,UL,UR,CSA,DVGWetc.aremarked

onthetypelabelorbyaspecialsticker.

▶Usethedeviceonlywhenitisinperfectconditionandin

accordancewiththeoperatinginstructions.

▶Securethedeviceorsystemtopreventunintentional

activation.

▶Afteraninterruptioninthepowersupply,ensurethatthe

process is restarted in a controlled manner.

▶Donotmodifythedevice.

▶Donotmechanicallyloadthedevice.

▶Onlytrainedtechniciansmayperforminstallationandmain-

tenancework.

▶Installthedeviceaccordingtotheregulationsapplicablein

therespectivecountry.

NOTE!

Electrostaticallysensitivecomponentsandassemblies.

Thedevicecontainselectroniccomponentsthataresuscep-

tibletotheeectsofelectrostaticdischarging(ESD).Com-

ponentsthatcomeintocontactwithelectrostaticallycharged

personsorobjectsareatrisk.Intheworstcasescenario,

thesecomponentswillbedestroyedimmediatelyorfailafter

start-up.

▶MeettherequirementsspeciedbyEN61340-5-1tomini-

miseoravoidthepossibilityofdamagecausedbyasudden

electrostaticdischarge.

▶Donottouchelectroniccomponentswhenthesupplyvolt-

age is connected.

English

General notes

Type 6516 - 6519

4 GENERAL NOTES

4.1 Contact address

Germany

BürkertFluidControlSystems

Sales Center

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

E-mail:[email protected]

International

Thecontactaddressescanbefoundonthebackpagesofthe

printed operating instructions.

Theyarealsoavailableonlineat:www.burkert.com

4.2 Information on the Internet

OperatinginstructionsanddatasheetsforBürkertproductscan

befoundontheInternetat:www.buerkert.de

5 STRUCTURE AND DESCRIPTION

5.1 Design

Typ 6519

Typ 6517

Fig. 1: Valve assembly type 6516/6517 (using type 6517 as an

example) and type 6518/6519 (using Type 6519 as an example)

Item Designation

1Pilotvalvetype6106(fortype6516/6517)

Pilotvalvetype6014(fortype6518/6519)

2Manualoverride

3Indicator pin (seechapter“5.1.2Indicatorpinfor

pressuretest”)

4 Pilot pressure port

5 Working port 2 or 2 and 4

English

Structure and description

Type 6516 - 6519

5.1.1 Manual override

→Tooperatethevalvemanually,pressthemanualoverrideand

turnit90°clockwise(untilitstops).Themanualoverrideis

locked and does not reset automatically.

→Onlyoperatethemanualoverridewhenthepoweriso.

5.1.2 Indicator pin for pressure test

• Indicatorpincanbepushedin:Pressureinthevalve<1bar

• Indicatorpincannotbepushedin:Valveispressurised.

• Indicatorpinspringsback:Valveispressurised.

→Foreveryfunctioncheck,theindicatorpinonthevalveand

themulti-blockmustbepressedinagain.

5.1.3 Connections

Theconnectionsaremarkedwithnumbersforbetterassignment.

Connection number Designation

1 Pressure port

2 and 4 Working port

3 and 5 Exhaustport

12 and 14 Pilot pressure port

5.2 Description

Thevalvesconsistof:

• 3/2-waypilotvalve(type6014)withdierentelectricalcon-

nectionvariants.

For type 6518/6519:

Pilotvalvecoilcanbelockedin4x90°steps,inbetweenit

canbepositionedasdesiredaroundthecoreguidetube.

• Valvebodywithdiaphragmandseatseals(3/2and5/2-way

valve)orslide(5/3-wayvalve).

• Workingconnections2(B)/4(A)

• Supplyandexhaustport1(P)/3(R)/5(S)withG1/4internal

threadorpush-inconnection(onlyforworkingconnections2

(B)and4(A))forhoseouterdiameter8mm.

Thevalvescanbemountedonthemodular,pneumatictype

MP07baserailstoformvalveblocks.Anyinstallationposition,

preferablywithsolenoidactuatorontop.

Thecableplugtype2516(fortype6516/6517)ortype

2518(fortype6518/6519)isusedtocontrolDCandAC

coilswithpower≤5Wwithoutexternalpowersupply.

English

Structure and description

Type 6516 - 6519

5.3 Design of 5/3-way valve, 5/2-way

pulse valve

Typ 6517

Typ 6519

Fig. 2: Design of 5/3-way valve, 5/2-way pulse valve

Item Designation

1Pilotvalvetype6106(fortype6516/6517)

Pilotvalvetype6014(fortype6518/6519)

2Cableplugtype2516(fortype6516/6517)

Cableplugtype2518(fortype6518/6519)

3Exhaustport5

4 Pressure port 1

5Exhaustport3

5.4 Circuit functions

2(A)

1(P) 3(R)

C, 3/2-way valve (*for vacuum 1),

with auxiliary pilot air)

Inidleposition,pressureport1(P/NC)

closed,workingport2(A/OUT)open

afterport3(R/NO).

2(A)

1(P) 3(R)

*Vacuum,withauxiliarypilotair

2(B)

1(P) 3(R)

D, 3/2-way valve

Inidlepositionpressureport1(P/NO)

afterworkingport2(B/OUT)open,

port3(R/NC)closed.

4 2

H, 5/2-way valve

Inidlepositionpressureport1(P)

afterworkingport2(A)open,working

port4(B)afterport5(S)open,port3

(R)closed.

4 2

513

H, 5/2-way valve

Pulsevariant(2coils)

4 2

5 1 3

H, 5/3-way valve

Inthecentreposition,allconnections

are closed. Pressure port at 1.

Workingportsat4and2.Ventthe

workingconnectionsafter5or3.

English

Structure and description

Type 6516 - 6519

14 12

4 2

5 1 3

H, 5/3-way valve

Inthemiddleposition,pressureport

1(P)closed,bothworkingports2(A)

and4(B)openafteroutlet3(R)or5

(S).

1) The vacuum generator must be connected to port 1.

6 TECHNICAL DATA

6.1 Conformity

ThedeviceconformstoEUdirectivesaspertheEUDeclaration

ofConformity.

6.2 Standards

Theappliedstandardsasusedtoverifycompliancewiththe

DirectivescanbefoundintheECtypeexaminationcerticate

and/ortheECDeclarationofConformity.

6.3 Operating conditions

NOTE!

Pilot pressure for pneumatic control unit depends on the

pressure of the ow medium; it must be between 2–8 bar (at

least 70% of operating pressure).

NOTE!

Pressure dierence between port 1 and 3/5 ≥ 2 bar

Ambient temperature –10...+55°C

Medium temperature –10...+50°C

Medium • Filteredcompressedair(particle

sizemax.10µm),preferablyunlubri-

cated(operationwithlubricatedairis

possible)

• Neutralgases

Operating pressure

range

2–8bar

6.3.1 Materials

Sealingmaterialsdependonthebodymaterials:

Body

material

PA AL

anodised

AL

ematalised

Seal

material

NBR,PUR NBR FKM/NBR PU,NBR,

FKM

English

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