Central Pneumatic 98635 Manuale di installazione

AIR COMPRESSOR

6 GAL. - 2 HP

98635

SET UP AND OPERATING INSTRUCTIONS

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Revised Manual 09k

SKU 98635 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Safety Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

1. Work area safety

Keep work area clean and well lit.a.

Cluttered or dark areas invite acci-

dents.

Do not operate power tools inb.

explosive atmospheres, such as in

the presence of ammable liquids,

gases or dust. Power tools create

sparks which may ignite the dust or

fumes.

Keep children and bystandersc.

away while operating a power tool.

Distractions can cause you to lose

control.

Electrical safety2.

Power tool plugs must match thea.

outlet. Never modify the plug in

any way. Do not use any adapter

plugs with grounded power tools.

Unmodied plugs and matching out-

lets will reduce risk of electric shock.

Avoid body contact with groundedb.

surfaces such as pipes, radiators,

ranges and refrigerators. There is

SKU 98635 For technical questions, please call 1-800-444-3353. Page 3

an increased risk of electric shock if

your body is grounded.

Do not expose power tools to rainc.

or wet conditions. Water entering

a power tool will increase the risk of

electric shock.

Do not abuse the cord. Never used.

the cord for pulling or unplugging

the power tool. Keep cord away

from heat, oil, sharp edges or mov-

ing parts. Damaged or entangled

cords increase the risk of electric

shock.

If operating a power tool in a dampe.

location is unavoidable, use a

Ground Fault Circuit Interrupter

(GFCI) protected supply. Use of

a GFCI reduces the risk of electric

shock.

Personal safety3.

Stay alert, watch what you are do-a.

ing and use common sense when

operating a power tool. Do not use

a power tool while you are tired

or under the inuence of drugs,

alcohol or medication. A moment

of inattention while operating power

tools may result in serious personal

injury.

Use personal protective equip-b.

ment. Always wear ANSI-approved

safety goggles. Safety equipment

such as NIOSH-approved dust mask,

non-skid safety shoes, hard hat, or

hearing protection used for appropri-

ate conditions will reduce personal

injuries.

Prevent unintentional starting.c.

Ensure the switch is in the off-po-

sition before connecting to power

source, picking up or carrying the

tool. Carrying power tools with your

nger on the switch or energizing

power tools that have the switch on

invites accidents.

Remove any adjusting key ord.

wrench before turning the power

tool on. A wrench or a key left at-

tached to a rotating part of the power

tool may result in personal injury.

Do not overreach. Keep propere.

footing and balance at all times.

This enables better control of the

power tool in unexpected situations.

Dress properly. Do not wear loosef.

clothing or jewelry. Keep your

hair, clothing and gloves away

from moving parts. Loose clothes,

jewelry or long hair can be caught in

moving parts.

Power tool use and care4.

Do not force the power tool. Usea.

the correct power tool for your ap-

plication. The correct power tool will

do the job better and safer at the rate

for which it was designed.

Do not use the power tool if theb.

switch does not turn it on and off.

Any power tool that cannot be con-

trolled with the switch is dangerous

and must be repaired.

Disconnect the plug from thec.

power source before making any

adjustments, changing accesso-

ries, or storing power tools. Such

preventive safety measures reduce

the risk of starting the power tool ac-

cidentally.

Store idle power tools out of thed.

reach of children and do not allow

persons unfamiliar with the power

tool or these instructions to oper-

ate the power tool. Power tools are

SKU 98635 For technical questions, please call 1-800-444-3353. Page 4

dangerous in the hands of untrained

users.

Maintain power tools. Check fore.

misalignment or binding of moving

parts, breakage of parts and any

other condition that may affect the

power tool’s operation. If dam-

aged, have the power tool repaired

before use. Many accidents are

caused by poorly maintained power

tools.

Use the power tool and acces-f.

sories in accordance with these

instructions, taking into account

the working conditions and the

work to be performed. Use of the

power tool for operations different

from those intended could result in a

hazardous situation.

Service5.

Have your power tool serviced bya.

a qualied repair person using

only identical replacement parts.

This will ensure that the safety of the

power tool is maintained.

Compressor Safety Warnings

Maintain labels and nameplates on1.

the Compressor. These carry impor-

tant safety information. If unreadable

or missing, contact Harbor Freight

Tools for a replacement.

Avoid unintentional starting. Prepare2.

to begin work before turning on the

Compressor.

Do not leave the Compressor unat-3.

tended when it is plugged into an

electrical outlet. Turn off the Com-

pressor, and unplug it from its electri-

cal outlet before leaving.

This product is not a toy. Keep it out4.

of reach of children.

People with pacemakers should5.

consult their physician(s) before use.

-

imity to heart pacemaker could cause

pacemaker interference or pacemak-

er failure. In addition, people with

pacemakers should:





on.



avoid electrical shock.



grounded. Ground Fault Circuit Inter-

rupter (GFCI) should also be imple-

mented – it prevents sustained elec-

trical shock.

WARNING: Handling the cord on6.

this product will expose you to lead,

a chemical known to the State of

California to cause cancer, and birth

defects or other reproductive harm.

Wash hands after handling. (Califor-

nia Health & Safety Code § 25249.5,

et seq.)

WARNING: This product contains7.

brass, which is a chemical known to

the State of California to cause can-

cer and birth defects and other repro-

ductive harm. (California Health &

Safety Code § 25249.5, et seq.)

CAUTION: Your Warranty is voided8.

if:

You do not put compressor oil in thea.

Compressor’s crankcase prior to its



the oil level. Never run the Com-

pressor with low or no compressor

oil. Running the Compressor with

SKU 98635 For technical questions, please call 1-800-444-3353. Page 5

low or no oil will permanently dam-

age the unit.

You drop the Compressor. Alwaysb.

lift the Compressor using its handle.

DANGER: This Compressor is NOT9.

equipped and should not be used “as

is” to supply breathing quality air. For

any application of air for human con-

-

sor with suitable in-line safety and

alarm equipment (not included). This

additional equipment is necessary





D breathing as described in Com-

pressed Gas Association Commodity



CFR 1910. 134, and/or Canadian

Standards Associations (CSA). In the

event the Compressor is used for the

purpose of breathing air application

and proper in-line safety and alarm

equipment is not simultaneously

used, existing warranties are void,

and Harbor Freight Tools disclaims

any liability whatsoever for any loss,

personal injury, or damage.

WARNING: Never attempt to re-10.

pair or modify the air tank. Welding,



weaken the tank resulting in damage

from rupture or explosion. Always

replace worn, cracked, or damaged

tanks.

WARNING: Never use plastic (PVC)11.

pipe for compressed air. Serious

injury or death could result. Any

tube, pipe, or hose used must have a

pressure rating higher than 150 PSI.

Minimum recommended pipe size:

Up to 50 feet long use 1/2” diameter.

Greater than 50 feet use 3/4” diam-

eter. Larger diameter pipe is always

better.

Make sure all tools and equipment12.

used with the Compressor are rated

to the appropriate capacity. Do not

use any tool or equipment that does

not operate from 85 PSI to 115 PSI.

Drain the Compressor every day. Do13.

not allow excessive moisture to build

up inside the air tank. Do not open

the drain valve with more than 10 PSI

of air pressure in the tank. Do not

unscrew the drain valve so that more

than four threads are showing.

Avoid injury. Never direct the air out-14.

let valve at persons or animals.

Do not alter or remove the safety15.

valve.

Make sure the Compressor is lo-16.



capable of supporting the weight of

the Compressor, operator(s), and any

additional tools and equipment.

Industrial applications must follow17.

OSHA guidelines.

Never stand on the Compressor.18.

Serious injuty could result if the Com-

pressor is tipped.

Do not move or transport the Com-19.

pressor if the tank is under pressure.

Avoid contact with oils and lubricants20.

used in the Compressor. If swal-

lowed, seek medical attention imme-

diately. For eye contact, immediately



The warnings, precautions, and in-21.

structions discussed in this instruction

manual cannot cover all possible con-

ditions and situations that may occur.

SKU 98635 For technical questions, please call 1-800-444-3353. Page 6

It must be understood by the operator

that common sense and caution are

factors which cannot be built into this

product, but must be supplied by the

operator.

SAVE THESE INSTRUCTIONS.

GROUNDING

TO PREVENT

ELECTRIC SHOCK

AND DEATH FROM

INCORRECT GROUNDING

WIRE CONNECTION:

Check with a qualied

electrician if you are in doubt

as to whether the outlet is

properly grounded. Do not

modify the power cord plug

provided with the tool. Never

remove the grounding prong

from the plug. Do not use the

tool if the power cord or plug

is damaged. If damaged, have

it repaired by a service facility

before use. If the plug will not

t the outlet, have a proper

outlet installed by a qualied

electrician.

Grounded Tools: Tools with Three

Prong Plugs

Tools marked with “Grounding Re-1.

quired” have a three wire cord and

three prong grounding plug. The

plug must be connected to a properly

grounded outlet. If the tool should

electrically malfunction or break

down, grounding provides a low

resistance path to carry electricity

away from the user, reducing the risk

of electric shock. (See 3-Prong Plug

and Outlet.)

The grounding prong in the plug is2.

connected through the green wire in-

side the cord to the grounding system

in the tool. The green wire in the cord

must be the only wire connected to

the tool’s grounding system and must

never be attached to an electrically

“live” terminal. (See 3-Prong Plug

and Outlet.)

The tool must be plugged into an3.

appropriate outlet, properly installed

and grounded in accordance with all

codes and ordinances. The plug and

outlet should look like those in the

preceding illustration. (See 3-Prong

Plug and Outlet.)

Double Insulated Tools: Tools

with Two Prong Plugs

Tools marked “Double Insulated” do1.

not require grounding. They have

a special double insulation system

This Compressor

Uses A

3-Prong Plug

SKU 98635 For technical questions, please call 1-800-444-3353. Page 7



and complies with the applicable

standards of Underwriters Labora-

tories, Inc., the Canadian Standard

Association, and the National Electri-

cal Code. (See Outlets for 2-Prong

Plug.)

Double insulated tools may be used2.

in either of the 120 volt outlets shown

in the preceding illustration. (See

Outlets for 2-Prong Plug.)

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

AAmperes

n0xxxx/min. No Load Revolutions per Minute

(RPM)

SPECIFICATIONS

Electrical Requirements

120 V~ / 60 Hz / 2.0 HP Motor

21.8 Start-Up Amps

9.3 No Load Amps

Motor RPM: 3400

Power Cord: 14AWGx3C

Plug: 3-Prong, Grounded

Maximum Pressure 115 PSI

Pump SCFM Maximum 6.1 CFM @ 40 PSI

3.8 CFM @ 90 PSI

Air Tank Capacity 6.34 Gallons

Tank Air Outlet Size 1/4”-18 NPT

Automatic

Start Up & Shut Off 85 PSI Start Up / 115 PSI Shut Off

Safety Valve Maximum

Pressure Rating 130 PSI

Crankcase Oil Type 



Oil Capacity 8.5 ounces

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

SET UP INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn the Power Switch (60) of

the Compressor to its “OFF”

position and unplug the

Compressor from its electrical

outlet before set up or use of

the tool.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

1.

Compressor, the Compressor MUST



compressor oil (not included).

-a.

peratures over

-b.

atures under

2.

(26). (See Figure A, next page.)

REV 08k, 09a

SKU 98635 For technical questions, please call 1-800-444-3353. Page 8

Observe the level of oil through the3.

Oil Sight Glass (23). The oil level

should appear between the “MINI-

MUM” and “MAXIMUM” marks on the

Sight Glass.

(See Figure A.)

4.

(26), while checking the Oil Sight

Glass (23), until the oil level reaches

the “MAXIMUM” mark on the Sight

Glass. Do not exceed the “MAXI-

MUM” mark on the Sight Glass.

(See Figure A.)

5.



(See Figure A.)

BREATHER

(26)

OIL SIGHT GLASS

(23)

FIGURE A

Incorporate an in-line oiler, shut-off6.

valve, regulator with pressure gauge,



the diagram on the next page. An in-

line shutoff valve is an important

safety device because it controls

the air supply even if the air hose

is ruptured. (See Figure B.)

Tool

Air

Compressor

Quick

Coupler Air Hose

on Reel

Filter

Regulator with

Pressure Gauge

Male

Connector

Male

Connector

Valve

Quick

Coupler

Attach an air hose to the Compres-7.

sor’s Quick Coupling (63). Then con-

nect the other end of the air hose to

the air inlet of the pneumatic tool.

Close the in-line safety valve be-8.

tween the Compressor and the tool.

Turn on the Compressor according9.

to the directions in this manual and

allow it to build up pressure until it

cycles off at 115 PSI.

Adjust the Compressor’s Tool Pres-10.

sure Gauge (64) so that the air output

is enough to properly power the tool,

but the output will not exceed the

tool’s maximum air pressure at any

time. Adjust the pressure gradually,

not to exceed the maximum working

pressure.

Inspect the air connections for leaks.11.

Repair any leaks found.

If the tool will not be used at this12.

time, turn off and detach the air sup-

ply, safely discharge any residual

air pressure, and release the tool’s

throttle and/or turn the switch to its off

FIGURE B

SKU 98635 For technical questions, please call 1-800-444-3353. Page 9

position to prevent accidental opera-

tion.

Note: Residual air pressure should not be

present after the tool is disconnected

from the air supply. However, it is a

good safety measure to attempt to

discharge the tool in a safe fashion

after disconnecting to ensure that the

tool is disconnected and unpowered.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn the Power Switch (60) of

the Compressor to its “OFF”

position and unplug the tool

from its electrical outlet

before performing any

inspection, maintenance, or

cleaning procedures.

Work Piece and Work Area Set Up

Designate a work area that is clean1.

and well-lit. The work area must not

allow access by children or pets to

prevent injury and distraction.

Route the Power Cord (67) and air2.

hose along a safe route to reach the

work area without creating a tripping

hazard or exposing the Power Cord

or air hose to possible damage. The

Power Cord and air hose must reach

the work area with enough extra

length to allow free movement while

working.

There must not be hazardous ob-3.

jects, such as utility lines or foreign

objects, nearby that will present a

hazard while working.

The Air Compressor should be po-4.



preferably in a dry location.

General Operating Instructions

Check to make sure the Compres-1.

sor’s Drain Valve (53), located at the

bottom of the Tank (1) is fully closed.

(See Figure C, next page.)

FIGURE C

DRAIN VALVE

(53)

2. Turn the Air Outlet Valve on the Reg-

ulator Assembly (62) to its “CLOSED”

position. (See Figure D.)

SKU 98635 For technical questions, please call 1-800-444-3353. Page 10

FIGURE D

AIR OUTLET VALVE

3. Press down on the Power Switch (60)

to its “OFF” position.

(See Figure E.)

FIGURE E

POWER SWITCH

(60)

4. Plug the Power Cord (67) into the

nearest 120 volt, grounded outlet.

Pull up on the Power Switch (60) to5.

its “START” position to turn on the

Compressor. (See Figure E.)

When the Tank Pressure Gauge (65)6.

reaches at least 85 PSI, turn the Air

Outlet Valve on the Regulator As-

sembly (62) to its “OPEN” position to

allow air to the pneumatic tool.

(See Figures F and E.)

FIGURE F

TANK

PRESSURE

GAUGE

(65)

TOOL

PRESSURE

GAUGE

(64)

REGULATOR

(62)

AIR

OUTLET

VALVE

(62)

Once air pressure reaches the pneu-7.

matic tool, observe the Tool Pressure

Gauge (64). Adjust the Regulator (62)

to feed the proper PSI to the tool. To

do so, turn the Regulator clockwise to

increase PSI to the tool. Turn the Reg-

ulator counterclockwise to decrease

the PSI. (See Figure F.)

When the Compressor’s maximum air8.

pressure, 115 PSI, is reached as in-

dicated by the Tank Pressure Gauge

(65), the unit will automatically switch

to idle and the Compressor will stop

building pressure. The Compressor

will automatically restart when the

Tank’s air pressure drops below 85

PSI. (See Figure F.)

IMPORTANT: The Safety Valve (59) is9.

used when decompression is needed



the air pressure in the Tank (1), push

down on the Power Switch (60) to its

“STOP” position. Then, pull out on the

Safety Valve to immediately release air

pressure from the Tank.

(See Figure F.)

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