Charger WS15P Guida rapida

Water Specialist

WS15P Control Valve

Parts and Service Manual

HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,

GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC

COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS

TO LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES

THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Page 2 WS15P Parts and Service Manual

WS15P Parts and Service Manual Page 3

Table of Contents

General Specifications ................................................................................................................................ 4

Drive Cap Assembly, Pistons, Stack Assembly, Main Body ....................................................................... 5

Regenerant Components............................................................................................................................. 6

Injectors...................................................................................................................................................... 7

Injector Flow Graphs - U.S. Units............................................................................................................. 8

Injector Flow Graphs - Metric Units ......................................................................................................... 9

Fitting Kits................................................................................................................................................ 10

Drain Line Flow Control Washers............................................................................................................ 11

Troubleshooting Procedures...................................................................................................................... 12

Page 4 WS15P Parts and Service Manual

General Specications

Minimum/Maximum Operating Pressures 20 – 125 psi (138 kPa – 862 kPa)

Minimum/Maximum Operating Temperatures 40° - 110° F (4° - 43° C)

Power Adapter:

Supply Voltage

Supply Frequency

Output Voltage

Output Current

U.S.

100VAC to 120VAC

50/60 Hz

15VDC

500 mA

International

200VAC to 240VAC

50/60 Hz

15VDC

500 mA

Service ow rate 60 gpm @ 15 psi drop (227 lpm, 13.6 m3/h)

Backwash ow rate 43 gpm @ 25 psi drop (163 lpm, 9.8 m3/h)

Meter:

Accuracy

Flow Range

+5%

0.75 – 75 gpm (2.8 – 284 lpm)

Inlet/Outlet 1.5” Male NPT or BSPT

Drain line 1” Male Elbow NPT or 1" BSPT

Brine line ½” OD polytube compression

Tank connection 4”-8 UN

Height from top of tank 10.75”

PC board memory Nonvolatile EEPROM

Valve material Glass lled composite

Regenerant/chemical compatibility Sodium chloride, potassium chloride, potassium

permanganate, sodium bisulte, chlorine and chloramines

Regeneration Downow or upow

Tank applications 12” – 24” diameter

WS15P Parts and Service Manual Page 5

Drawing No. Order No. Description Quantity

1 V3004 WS1 DRIVE CAP ASSEMBLY 1

2 V3135 O-RING 228 1

3V3407 WS125/15 PISTON DOWNFLOW ASSEMBLY (AMBER) 1

V4042 WS112/15 PISTON UPFLOW ASSEMBLY (BLACK)

4 V3174* WS1 REGENERANT PISTON 1

5 V3430-01 WS1.5 SPACER STACK ASSEMBLY 1

6 D1300 TOP BAFFLE DIFFUSER 1.5/55MM 1

7 V3419 O-RING 347 1

8V4400-NPT WS15P NPT BODY ASSEMBLY 1

V4400-BSPT WS15P BSPT BODY ASSEMBLY

9V4430-01** WS15P FTG ASY QC TO NPT 1 set of 2

V4430-02** WS15P FTG ASY QC TO BSPT

10 V3641 O-RING 225 FOR VALVE BODIES WITH NPT THREADS 1

V3441 O-RING 226 FOR VALVE BODIES WITH BSPT THREADS 1

*V3174 Regenerant Piston not used for Backwash Only valves. Use V3010-15Z Injector Plug and V3195-01 Rell Port Plug Assembly.

** Inlet/Outlet tting kits are sold separate, see page 10 for tting selection.

WS1.5P Drive Cap Assembly, Pistons, Stack Assembly, Main Body

1234

Black o-ring retainer is NPT

Grey o-ring retainer is BSPT

Page 6 WS15P Parts and Service Manual

WS15P Regenerant Components

Drawing No. Order No. Description Quantity

1 H4615 RETAINING CLIP 1

2 V3498 WS15 BRINE ELBOW ASY W/RFC ½ 1

3 V3195-01 REFILL PORT PLUG ASY 1

4V4430-04NPT WS15P NPT DRAIN KIT 1

V4430-04BSPT WS15P BSPT DRAIN KIT

WS15P Parts and Service Manual Page 7

WS 1.5” Injectors

WS15P Regenerant Components

Drawing No. Order No. Description Quantity

1 V4349 WS15P INJECTOR CAP 1

2 V3152 O-RING 135 1

3 V4120 INJECTOR SCREEN 1

4 V4350-15Z WS15P INJECTOR FEED PLUG 1

5 V3010-15Z WS15 INJECTOR PLUG ASY 1 or 2

6 V3010-15X WS15 INJECTOR ASY 1 or 0

Drawing

No. Order No. Description Nozzle Color

Downflow

Typical Tank

Diameter1

Quantity

V3010-15B WS1.5 Injector Asy B Violet 12”

V3010-15C WS1.5 Injector Asy C Red 13”

V3010-15D WS1.5 Injector Asy D White 14”

V3010-15E WS1.5 Injector Asy E Blue 16”

V3010-15F WS1.5 Injector Asy F Yellow 18”

V3010-15G WS1.5 Injector Asy G Green 21”

V3010-15H WS1.5 Injector Asy H Orange 24”

2 V3010-15Z WS1.5 Injector Plug NA

V3010-15B through V3010-15H injectors include one V3416 o-ring 012 (lower) and one V3171 o-ring

013 (upper).

For upflow brine applications, it is recommended that the injector be downsized two tank sizes

minimum. Refer to the injector graphs for verifying proper selection.

Page 8 WS15P Parts and Service Manual

VIOLET, ORDER NO. V3010-15B

US Units

0.2

0.4

0.6

0.8

1.2

1.4

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Draw

Total

Slow Rinse

RED, ORDER NO. V3010-15C

US Units

0.2

0.4

0.6

0.8

1.2

1.4

1.6

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Slow Rinse

Total

Draw

ORDER NO. V3010-15B

VIOLET

WS 1.5” Injector Flow Graphs - U.S. Units

ORDER NO. V3010-15C

RED

ORDER NO. V3010-15D

WHITE

WHITE, ORDER NO. V3010-15D

US Units

0.5

1.5

2.5

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Total

Slow Rinse

Draw

ORDER NO. V3010-15E

BLUE

ORDER NO. V3010-15B

VIOLET

ORDER NO. V3010-15F

YELLOW

ORDER NO. V3010-15G

GREEN

BLUE, ORDER NO. V3010-15E

US Units

0.5

1.5

2.5

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Draw

Slow Rinse

Total

YELLOW, ORDER NO. V3010-15F

US Units

1.5

2.5

3.5

4.5

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Draw

Slow Rinse

Total

GREEN, ORDER NO. V3010-15G

US Units

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Draw

Slow Rinse

Total

ORANGE, ORDER NO. V3010-15H

US Units

20 40 60 80 100 120

Pressure (psi)

Flow Rate (gpm)

Draw

Slow Rinse

Total

ORDER NO. V3010-15H

ORANGE

WS15P Parts and Service Manual Page 9

ORDER NO. V3010-15B

VIOLET

WS 1.5” Injector Flow Graphs - Metric Units

ORDER NO. V3010-15C

RED

ORDER NO. V3010-15D

WHITE

ORDER NO. V3010-15E

BLUE

ORDER NO. V3010-15F

YELLOW

ORDER NO. V3010-15G

GREEN

ORDER NO. V3010-15H

ORANGE

VIOLET, ORDER NO. V3010-15B

Metric Units

0.5

1.5

2.5

3.5

4.5

5.5

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Draw

Total

Slow Rinse

RED, ORDER NO. V3010-15C

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Slow Rinse

Total

Draw

WHITE, ORDER NO. V3010-15D

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Total

Slow Rinse

Draw

BLUE, ORDER NO. V3010-15E

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Draw

Slow Rinse

Total

YELLOW, ORDER NO. V3010-15F

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Draw

Slow Rinse

Total

GREEN, ORDER NO. V3010-15G

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Draw

Slow Rinse

Total

ORANGE, ORDER NO. V3010-15H

Metric Units

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Flow Rate (lpm)

Draw

Slow Rinse

Total

Page 10 WS15P Parts and Service Manual

Fitting Installation Instructions:

• Installation ttings are designed to accommodate minor plumbing misalignments, but are not designed to support the weight of a system or the plumbing.

• Teon tape must be used on the tting threads.

• Slide nut on rst, then the split ring and o-ring.

• Hand tighten the nut only.

HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,

GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC

COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO

LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES THAT

CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Clack Order No. V4430-01

Description: WS15P QC to NPT Fitting Kit

Drawing No. Order No. Description Quantity

1 V4353 WS15P QC TO NPT FITTING 2

2 V4344 WS15P QC NUT 2

3 V4345 WS15P SPLIT RING 2

4 V4367 O-RING 222 2

Clack Order No. V4430-02

Description: WS15P QC to BSPT Fitting Kit

Drawing No. Order No. Description Quantity

1 V4355 WS15P QC TO BSPT FITTING 2

2 V4344 WS15P QC NUT 2

3 V4345 WS15P SPLIT RING 2

4 V4367 O-RING 222 2

Clack Order No. V4430-03

Description: WS15P QC to QC Fitting Kit

Drawing No. Order No. Description Quantity

1 V4354 WS15P QC TO QC FITTING 1

2 V4344 WS15P QC NUT 2

3 V4345 WS15P SPLIT RING 2

4 V4367 O-RING 222 2

Fitting Kits

Clack Order No. V4430-07

Description: WS1.5 PLASTIC ELBOW QC TO NPT

Drawing No. Order No. Description Quantity

1 V4432NPT 1.5 PLASTIC QC TO NPT ELBOW 2

2 V4367 O-RING -222 2

3 V4345 1.5 SPLIT RING 2

4 V4344 QC NUT 1.5 PLASTIC 2

Clack Order No. V4430-08

Description: WS1.5 PLASTIC ELBOW QC TO BSPT

Drawing No. Order No. Description Quantity

1 V4432BSPT 1.5 PLASTIC QC TO BSPT ELBOW 2

2 V4344 QC NUT 1.5 PLASTIC 2

3 V4345 1.5 SPLIT RING 2

4 V4367 O-RING -222 2

Clack Order No. V4430-09

Description: WS1.5 PLASTIC ELBOW QC TO QC

Drawing No. Order No. Description Quantity

1 V4432QC 1.5 PLASTIC QC TO QC ELBOW 1

2 V4345 1.5 SPLIT RING 2

3 V4344 QC NUT 1.5 PLASTIC 2

4 V4367 O-RING -222 2

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