Cimarron ARCONTROL BMS Manuale utente

USER MANUAL

ARCONTROL™ BMS

2019©Copyright Cimarron Energy

hps://www.arcontrolbms.com

Revision A

11/2019

Table of Contents

1 Introducon ................................................................................................................. 1

1.1 Hardware Installaon ........................................................................................................1

1.2 Wiring for Operaon .........................................................................................................6

1.3 Applicaon Informaon...................................................................................................11

2 System Overview .........................................................................................................12

2.1 User Interface .................................................................................................................. 12

2.2 System Splash Window.................................................................................................... 13

2.3 System Menu...................................................................................................................13

2.4 System Menu Symbols.....................................................................................................14

2.5 System Modes .................................................................................................................15

2.6 System States...................................................................................................................15

2.7 State Addional Informaon or Command .....................................................................19

2.8 Process 1 (P1), 2 (P2), 3 (P3) and INDEPENDENT (PI)........................................................20

2.9 Diagnosc Info & Diagnosc Mode .................................................................................21

3 System Sengs............................................................................................................24

3.1 Sengs Overview............................................................................................................24

3.2 Sengs Menu.................................................................................................................. 25

3.3 Changing System Sengs................................................................................................ 26

3.4 Seng Opons ................................................................................................................ 28

3.5 MODBUS Register Map.................................................................................................... 56

3.6 Data Logs .........................................................................................................................73

4 System Operaon ................................................................................................................. 76

4.1 AUTOMATIC Mode ..........................................................................................................76

4.2 MANUAL Mode ............................................................................................................... 79

4.3 Alarm & Shutdown States................................................................................................82

4.4 INDEPENDENT Process.................................................................................................... 84

4.5 PID Control Loop.............................................................................................................. 85

4.6 Transducer Calibraon.....................................................................................................85

4.7 USB Drive Port Funcons................................................................................................. 86

5 Troubleshoong....................................................................................................................... 87

6 Maintenance & Service............................................................................................................ 87

7 Equipment Rangs................................................................................................................... 88

8 Approvals ................................................................................................................................ 88

9 Unit Dimensions ...................................................................................................................... 89

9.1 ARControl Enclosure........................................................................................................ 89

9.2 BMS CID1 Enclosure ........................................................................................................90

10 BMS CID1 Enclosure Conduit Seal Placement ......................................................................... 91

WARNING!

1 Introducon

Thank you for purchasing the ARControl BMS Module, our most popular process control and ignion package.

This manual will provide you with important informaon that will help you understand the system, setup the system

and how the system operates. Please keep the manual in an accessible locaon for future reference. At Cimmaron

Energy Inc. we are always here to assist you with any service or spare part needs. Contact us at:

Phone: 1-844-746-1676

Website: hps://www.arcontrolbms.com

1.1 Hardware Installaon

The ARControl BMS should be installed according to the direcons provided in this manual and always be in compliance

with local electrical codes and the specicaons of the operang company. This secon will cover general instrucons

regarding safety as well as specic wiring and materials required for the safe and successful operaon of the ARControl

BMS.

1.1.1 Proper Use of the BMS Module 1870-511

The valve output on the BMS Module is the system’s ESD valve and is intended to be installed upstream of all other

valves in the ARControl BMS installaon. The dual-probe thermocouple input on the BMS Module is intended to be

used as the source for the high-temperature cuto. If the BMS Module 1870-511 is used in a manner not specied by

Cimarron Energy, Inc., the protecon provided by the equipment may be impaired.

Failure to comply with the following safety warning(s) may result in serious personal injury or death.

• Ensure the power is not connected unl the nal step of installaon.

• Failure of the grounding system integrity can result in personal injury, damage, or failure of operaon.

The equipment must be grounded in accordance with instrucons and devices and wiring connected to the

controller must be according to the appropriate electrical code

• Ensure that no personnel nor any objects come into contact with the ignion module, terminals, or damaged

coil wiring. The ignion coil can generate 38kV and is considered a hazard.

• If using an external power supply, do not power the ARControl with a supply rated for more than 24VDC.

Failure to comply with the following safety warning(s) may result in damage to the product.

• When installaon is complete, ensure that the enclosure is properly sealed and the fasteners are ght. The

enclosure will ensure that the internal components are not aected by moisture, ice, or debris.

• Disconnect and remove the baery during transportaon or when the ARControl will not be operated for

a period of me.

1.1.2 ARControl Installaon Guidelines

• A switch or circuit breaker must be included in the installaon; it must be suitably located and easily reached. It

must be marked as the disconnecng device for the equipment.

• Proper earth grounding per local electrical codes must be ulized in the installaon.

• If the ARControl is used in a manner not specied by Cimarron Energy, Inc., the protecon provided by the

equipment may be impaired.

• If the BMS Module (1870-511) is used in conjuncon with the ARControl it must be mounted externally of the

ARControl in order for the ARControl to remain regulatory compliant.

• Use the hardware supplied with the ARControl. The hardware kit supplied with the ARControl contains an

aluminum pre-drilled mounng bracket, and (4) 3/4-inch bolts and nuts.

NOTICE

• Locate the unit out of trac and working areas, away from excessive heat, and above areas where water and

liquids may accumulate. Visibility of the display will be enhanced if not facing direct sun.

• Measure the wiring distance. The ignion cable is restricted to a length of 25 feet maximum.

1.1.3 ARControl BMS Installaon

Follow these steps to install the ARControl BMS (opons for DIN mount or CID1, temperature or pressure control):

WARNING: Do not apply power to the system unl instructed to do so in step 16. Failure to comply may result in

serious personal injury or death.

1. Locate and open the hardware kit.

2. Aach the mounng anges to the back of the ARControl (1960-155) with the supplied hardware.

3. Drill holes in the boom of the enclosure to accommodate the cables and conduit to the unit. It is recommended

to use a step drill bit to drill the holes.

4. Mount the ARControl via the anges to a secure locaon and away from heat sources.

5. Mount provided ignion rod assembly to the pilot or burner assembly.

6. When installing the BMS Module with included DIN bracket (1960-171) inside of the ARControl:

a. Aach provided cable conduit using provided glands to enclosure and burner chamber.

b. Mount the ignion module to the DIN rail on the inside of the enclosure. WARNING: Mounng ignion

module inside enclosure VOIDS the 1960-155 ARControl Class I Division 2 rang.

c. Wire the ignion module to the ARControl’s MODULE PORT using the provided wiring harness.

7. When installing the BMS Module with Class 1 Division 1 enclosure (1960-170) external from the ARControl:

a. Mount the BMS Module enclosure near the burner of the process equipment.

b. Aach suitable cable conduit between the ARControl and BMS Module.

c. Aach suitable cable conduit between the BMS Module and burner chamber.

d. Wire the ignion module to the ARControl’s MODULE PORT using suitable 4-conductor cable (Image 1.1.1).

8. Connect the ignion wire to the tab of the BMS Module spark transformer, run it through the conduit and

aach it to ignion rod assembly.

9. Aach the free end of the grounding wire (green wire with yellow trace) to the burner’s chassis.

10. Install dual-probe thermocouple (148197) in process equipment or combustor stack.

11. Wire dual-probe thermocouple to the BMS Module’s thermocouple ports using k-type thermocouple

extension wire.

12. If using Pressure Control (old SAU funconality), install 0-5 psig transducer (8100-020) in the process gas stream

and wire the transducer to the ARControl Transducer Port (Image 1.1.1).

13. Install the ESD valve upstream of the pilot and process valves and wire the ESD valve to the VALVE output of the

BMS Module.

14. Install the pilot valve upstream of the pilot and wire the pilot valve to the Pilot Valve output of the ARControl.

15. Install the process 1 valve upstream of the burner and wire the process 1 valve to the Process 1 Valve output of

the ARControl.

16. Connect the power source to the power and ground terminal blocks.

17. If using Pressure Control (old SAU funconality w/ Barksdale 8100-020), navigate to SETTING MENU >

PROCESS 1 and set the following:

• SOURCE to XDCR

• LOGIC to ↑ ON ↓ OFF

• HIGH LEVEL to 50

• LOW LEVEL to 20

Y+ R-

POWER

VALVE

OUTRET

RS485

A B

TC1

Y+ R-

TC2

VLV B

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

MAIN

VLV A

PILOT

Permissive +

Proof of Closure +

PS2

PS1

ARControl BMS

Thermocouple 1 R-

Y+

Thermocouple 2 R-

Y+

Alarm -

Independent

Process Valve

Pilot Status +

Process 1 Valve

Process 2 Valve

Pilot Valve

Process 3 Valve

Transducer

Port

GND

B-

A+

Modbus

RS-485

PWR

GND

Permissive IN

(jump closed

if not in use)

To Pilot Igniter

Ignion Wire

Important!

I/O board sckers.

Replace when

missing.

Burner Stack

Source Gas

Pilot Status OUT

(oponal)

12 or

24VDC

Power IN

Modbus RS-485

(oponal)

ESD Valve

Source

Gas

To Pilot

To Burner

Process 1 Valve

Pilot Valve

Image 1.1.1 · BMS pressure process control wiring diagram

Y+ R-

POWER

VALVE

OUTRET

RS485

A B

TC1

Y+ R-

TC2

18. If using the High-temperature shutdown feature, navigate to SETTING MENU > BMS MODULE >

TEMP LIMIT to set the high-temperature shutdown temperature.

19. If using Temperature Control (old Torch funconality) (Image 1.2.2), navigate to SETTING MENU > PROCESS 1

and set:

• SOURCE to TC BMS

• LOGIC to ↑ OFF ↓ ON

• HIGH LEVEL to high process temperature

• LOW LEVEL to low process temperature

20. Navigate to the START (HOLD OK) menu entry on the home screen and hold the OK key for at least a

second. This will start the ignion sequence and process control.

Y+ R-

POWER

VALVE

OUTRET

RS485

A B

TC1

Y+ R-

TC2

VLV B

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

MAIN

VLV A

PILOT

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

ARControl BMS

Thermocouple 1 R-

Y+

Thermocouple 2 R-

Y+

Alarm -

Independent

Process Valve

Pilot Status +

Process 1 Valve

Process 2 Valve

Pilot Valve

Process 3 Valve

GND

B-

A+

Modbus

RS-485

PWR

GND

Permissive IN

(jump closed

if not in use)

Image 1.1.2 · BMS temperature process control wiring diagram

Pilot Status OUT

(oponal)

12 or

24VDC

Power IN

To Pilot Igniter

Ignion Wire

Important!

I/O board sckers.

Replace when

missing.

Modbus RS-485

(oponal)

Vessel Bath

ESD Valve

Source

Gas

To Combustor

Pilot

To Combustor

Burner

Process 1 Valve

Pilot Valve

Y+ R-

POWER

VALVE

OUTRET

RS485

A B

TC1

Y+ R-

TC2

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

5 Watt Solar

Panel

1.2 Wiring for Operaon

This secon covers general wiring for most common

applicaons. Important! All wiring should be done

in accordance with local regulaons and within the

specicaons of the site or equipment owner. If there

are quesons not answered by this manual or the wiring

diagrams, please call Cimarron Energy at 1-844-746-1676

for assistance.

1.2.1 Connecng the Power

The ARControl is designed to operate from either 12 or 24

volt power supplies or baeries. Power supplies should

be rated Class II and capable of sourcing a minimum of 2

amps. Baeries should be either 12 or 24 volt and have a

minimum 12 Ah (amp-hour) capacity.

1.2.2 Connecng a Solar Panel and Baery

(if required)

Solar Charing

The ARControl contains an integrated solar charger. The

solar charger is capable of charging a 12 volt 12 Ah SLA

(sealed lead acid) baery. A solar panel rated for 12 volt

systems with a maximum current output of 2 amps is

recommended. Installaons that require more charging

current than provided by the internal solar charger should

ulize a properly sized external solar charger and baery

(Image 1.2.1).

Power Pack

The standard ARControl Power Pack (PN: 1960-160)

contains a 12 volt 12 Ah SLA baery in a sturdy DIN-

mountable bracket and a 5 wa 12 volt solar panel with

9 feet of cable and a mounng bracket. The baery and

bracket clips onto the boom DIN rail in the ARControl

enclosure. The solar panel can be mounted with a U-bolt

to a pole or to any other structure that

can accommodate the mounng holes. Be sure to

locate the solar panel south facing in an area free from

obstrucon of the sun throughout the enrety of the day

(Image 1.2.2).

Fusing

The ARControl has three user-replaceable fuses. The fuse

on the DIN rail mounted terminal block that connects to

BATTERY IN on the ARControl ulizes a 5 amp ATC or ATO

fuse. The ARControl board is fused at both the POWER

PORT and MODULE PORT with 2 amp ceramic fuses (PN:

3181-002). The POWER PORT fuse protects all of the valve

outputs and the digital outputs. The MODULE PORT fuse

protects the power output to the Ignion Module. There

are two spare 2 amp ceramic fuses located in the SPARE

FUSES locaon on the ARControl board.

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Chassis

Ground

Sealed Lead Acid

Battery (SLA)

Positive terminal can be

connected from the

power source to the

fused DIN rail mounted

terminal block

5 A

Image 1.2.1 · Solar panel wiring

Image 1.2.2 · Baery pack wiring

1.2.3 PERMISSIVE (DIN) Input

The PERMISSIVE input is used to

shutdown the system if it is acve.

Connect the input to a PLC or some

other external switch. By default,

the input is acve when the circuit is

open but this can be changed in the

IO sengs. It is internally pulled up to

5 VDC. If it is not used it needs to be

jumpered (Image 1.2.3).

1.2.4 Proof of Closure Input

The PROOF OF CLOSURE input is used

to check that a valve is closed before

the system aempts to ignite.

Important! Failure of this test will

transion the system to the POC

FAILURE state.

Connect the input to a valve’s status

output, pressure switch, or other

device intended to prove the state of

the valve. By default, it is acve when

the circuit is open but this can be

changed in the IO sengs. The input

is internally pulled up to 5 VDC. If this

input is not being used it needs to be

jumpered (Image 1.2.4).

1.2.5 Pressure Switches PS1

& PS2

The Pressure Switch inputs, PS1

& PS2, are generic digital inputs.

They can be used as sources for the

Shutdowns.

By default, they are acve when the

circuit is open but this can be changed

in the IO sengs. They are internally

pulled up to 5 VDC (Image 1.2.5).

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

THERMO-

COUPLE

PORT

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

PWR

GND

5VDC 1MΩ

10KΩ

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

PWR

GND

Permissive IN

GND

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

Hot Surface

Thermocouple 1

R-

Y+

Hot Surface

Thermocouple 2

R-

Y+

GND

B-

A+

Modbus

RS-485

PWR

GND

Image 1.2.3 · PERMISSIVE input wiring

Image 1.2.4 · Proof of closure input wiring

Image 1.2.5 · Pressure switch input wiring

Note: If Pressure Switches

are not used they should be

jumpered

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

Transducer

Hot Surface

Thermocouple 1

R-

Y+

Hot Surface

Thermocouple 2

R-

Y+

GND

B-

A+

Modbus

RS-485

PWR

GND

1.2.6 Transducer Port Input

The Transducer Port input accepts

mulple dierent transducer types.

The Transducer Port input can be

used as a source for the Processes

and Shutdowns (Image 1.2.6).

1.2.7 Thermocouple

Inputs 1 & 2

Thermocouple inputs 1 & 2 accept

k-type thermocouples. They can be

used as sources for the Processes and

Shutdowns. If they are not used they

need to be jumpered (Image 1.2.7).

1.2.8 Modbus RS-485

To use Modbus communicaon,

use the RS-485 PORT on the board,

aaching the A+ and B- wiring as well

as the GND to the external PLC or

communicaon device. Nocaons

of alarms can also be retrieved via

Modbus (Image 1.2.8).

VLV B

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

MAIN

VLV A

PILOT

ARControl BMS

Alarm -

Independent

Process Valve

Pilot Status +

Process 1 Valve

Process 2 Valve

Pilot Valve

Process 3 Valve

Customer External PLC

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

Hot Surface

Thermocouple 1

R-

Y+

Hot Surface

Thermocouple 2

R-

Y+

GND

B-

A+

Modbus

RS-485

PWR

GND

Image 1.2.8 · Modbus RS-485 wiring

Image 1.2.7 · Thermocouple (TC1 & TC2) input wiring

Image 1.2.6 · Transducer port input wiring

VLV B

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

MAIN

VLV A

PILOT

Thermocouple 1 & 2

ARControl BMS

Alarm -

Independent

Process Valve

Pilot Status +

Process 1 Valve

Process 2 Valve

Pilot Valve

Process 3 Valve

Permissive +

Proof of Closure +

PS2

PS1

Transducer

Port

Hot Surface

Thermocouple 1

R-

Y+

Hot Surface

Thermocouple 2

R-

Y+

GND

B-

A+

Modbus

RS-485

PWR

GND

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