Clarke CSG1C Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

GC10/17 ISS2

ORIGINAL INSTRUCTIONS

AIR STAPLER

MODEL NO: CSG1C

PART NO: 3110375

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

The Clarke CSG1-C is ideal for packaging, carpet laying, upholstery etc.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATION

Please note that the details and specifications contained herein are correct at

the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Model Numbers CSG1-C

Staple Sizes 22 gauge/ 4-16mm (9mm crown)

Magazine Capacity 180

Drive Speed 120 shots/min

Min. Hose Size (ID) 6 mm (1/4”)

Operating Pressure 4.1 - 6.9 bar (60-100psi)

Air Consumption 0.27 cfm

Air Inlet Size 10mm Quick Fit

Dimensions (L x W x H) 219 x 46 x 146 mm

Sound Power Level (LwA dB) 91 dB(A)-1pW (K factor 2.5dB(A)

Vibration Levels Less than 2.5 m/s2

Weight 0.85 kg

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY WARNINGS

WORK AREA SAFETY

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

2. Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat,

or hearing protection used for appropriate conditions will reduce personal

injuries.

3. Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

4. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the

rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

3. Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power

tool. Power tools are dangerous in the hands of untrained users.

WARNING: READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN

SERIOUS INJURY.

WARNING: SAVE THIS DOCUMENT FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool's

operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

5. Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those

intended could result in a hazardous situation.

6. Have your power tool serviced by a qualified repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained

STAPLER SPECIFIC SAFETY WARNINGS

1. Always assume that the machine contains staples. Careless handling of the

stapler can result in unexpected firing of nails and personal injury.

2. Do not point the stapler towards yourself or anyone nearby. Unexpected

triggering will discharge the staples causing an injury.

3. Do not actuate the stapler unless it is placed firmly against the workpiece.

If the tool is not in contact with the workpiece, the fastener may be

deflected away from your target.

4. Disconnect the tool from the airline when the staples jam in the tool. While

removing a jammed staple, the stapler may be accidentally activated if it

is connected.

5. Do not use this stapler for fastening electrical cables. It is not designed for

electric cable installation and may damage the insulation of electric

cables thereby causing electric shock or fire hazards.

6. Never drive in staples at the edge of a work surface, as the edge could fail

and fly off, endangering yourself or others in the vicinity.

7. Never fire tool at an angle. it must be perpendicular to the work surface

TRANSPORTATION

1. Never carry the tool by the air supply hose.

2. Never carry the tool with your finger on the trigger.

STORAGE

1. When not in use the tool must be disconnected from the air supply and

stored in a dry place out of the reach of children.

2. Avoid storing the tool in environments where the temperature is below 0o

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE COMPRESSED AIR SUPPLY

AIR SUPPLY REQUIREMENTS

• Use only clean, dry, regulated compressed air as a power source.

• Air compressors used with the impact wrench must comply with the

appropriate European Community Safety Directives.

• A build-up of moisture or oil in the air compressor will accelerate

wear and corrosion in the impact wrench. ensure any moisture is

drained from the compressor daily and the inlet filter is kept clean.

• Line pressure, or hose ID., should be increased to compensate for

unusually long air hoses (over 10M). Minimum hose dia. should be

6mm (1/4”) ID., and fittings should have the same inside dimensions.

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

• A typical air line layout is shown above. If an automatic in-line filter/

regulator is used, it will keep the tool in good condition, but should

be regularly checked and topped up with oil. SAE 10 oil should be

used, and the lubricator adjusted to approx 2 drops per minute.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLIES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The minimum hose diameter should be 5/16”(8mm) ID and fittings

should have the same internal dimensions.

• Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi

at the tool when running. Higher pressures and unclean air will

shorten the life of the tool due to faster wear and is a possible safety

hazard.

• Tools of this type operate on a wide range of air pressures. It is

recommended that air pressure be set to between 60 and 100psi. at

the tool when running.

• The air inlet used for connecting air supply, is a 10mm Quick Fit type.

• If required, connect an in-line mini oiler to the tool. A mini oiler helps

to prolong the life of the air tool.

• If a mini-oiler is not being used, run a few drops of oil through the tool

before use. It can be entered through the air inlet.

• Connect a suitable hose to the female air inlet.

• Connect the other end of the hose to the air supply.

• Turn on the air supply and check for air leaks. Rectify any found

before proceeding.

Your air tool is now ready for use.

You can fit a whip hose with a quick fit coupling if required (available from

your Clarke dealer.).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

Ensure the stapler is not loaded, then,

with the air supply turned off,

connect the air line to the stapler at

the quick fit coupling.

Turn the safety catch to the position

shown, to prevent the trigger from

being pulled.

Then with the tool pointed away from

you and anyone in the vicinity,

depress the magazine catch, pull out

the magazine and load with

appropriate staples,

Push the magazine back until it locks

in position,

Your stapler is now ready for use.

OPERATION

Turn on the air supply, and check for air leaks. If any are apparent, rectify

before proceeding. Ensure the operating pressure is set to between 4.1-6.9bar

(55-95 psi), depending upon the size of nail used and type of material being

worked. The harder the material, and bigger the nail, the higher the pressure.

Hold the tool so that it is at right angles to the work. Lower it so that the Safety

Element touches the work surface and is forced upwards. This movement

releases the trigger, which may now be pulled, driving the staple.

CLEARING A JAM

Should the stapler jam, turn OFF the air supply and set the safety catch to

prevent the trigger from being pulled before opening the magazine to free

the jammed staple.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the air supply has been shut down

and the compressed air released.

1. Refer to the compressor instruction manual for the procedure to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the air tool.

MAINTENANCE

DAILY

1. Before use, drain water from the compressed air supply.

2. Check and clean, if fitted, the air inlet gauze filter.

3. A bottle of CLARKE Air Line Oil** is supplied with the kit. Squirt a few drops of

oil approx. 3cc), into the air inlet.

4. This should be carried out regardless of whether or not an air line lubricator

is used.

5. Use a clean dry cloth or brush to keep the stapler/nailer clean and free of

dirt. Do not use solvent or alcohol based cleaners as they could damage

the casing.

6. The use of parts other than CLARKE replacement parts may result in safely

hazards, decreased tool performance and will invalidate your warranty.

DURING USE

For lubricating the internal components when in operation, an air line

lubricator should be used, with Clarke Air Line Oil**, adjusted to 2 drops per

minute.

If an air line lubricator is NOT used, this procedure should be repeated after

every two to three hours of use.

STORAGE

If the stapler is to be stored, or is idle for longer than 24 hours, run a few drops

of Clarke Air Line Oil** into the air inlet before storing.

WARNING: MAKE SURE THAT THE STAPLER IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE

PROCEDURES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Pour a few drops of CLARKE airline oil, into the air inlet. This should be carried

out regardless of whether or not an in-line mini oiler is used. If an in-line mini

oiler is not used, this procedure should be repeated after every two to three

hours of constant use.

PERFORMANCE

Please note that factors other than the tool may effect its operation and

efficiency such as reduced compressor output, excessive drain on the airline

moisture or restrictions in the air-line, or the use of connectors of improper size

or poor condition which will reduce air supply.

Grit or gum deposits inside the tool may also reduce its efficiency. This

condition can be corrected by cleaning out the air strainer and flushing out

the tool with gum solvent or oil, or failing this the motor may require

dismantling.

**Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

SERVICE AND REPAIRS

If the tool runs erratically or becomes inefficient although the air supply is in

good order, it may be necessary to dismantle the tool. Such servicing and

repair work should be carried out by qualified service technicians.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place.

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,

high-pressure hoses (5 to 50 metres) etc. Contact your CLARKE dealer for

further information or CLARKE International Service Department on 01992

565333.

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