Clarke MetalWorker CDP151B Manuale di installazione e funzionamento

0307

SERIAL No....................

When disposing of this product, do not dispose of with general waste. It must be disposed of according to law at

a recognised disposal facility.

INTRODUCTION

Thank you for purchasing your CLARKE - CDP 151B, 13mm bench mounted Drill

Press.

Before attempting to operate the machine, please read this instruction manual

thoroughly, and follow all directions carefully. By doing so you will ensure the safety

of both yourself and others around you, and at the same time, you should look

forward to long and trouble free service from your Clarke Drill Press.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from date

of purchase. Keep your receipt as proof of purchase. This guarantee is invalid if the

product has been found to have been abused or tampered with in any way, or not

used for the purpose for which it was intended. The reason for return must be

clearly stated. This guarantee does not affect your statutory rights.

TABLE OF CONTENTS PAGE

Safety Precautions........................................................................... 4

Additional Safety Rules for Drill Presses .......................................... 5

Electrical Connections and Wiring Diagram ................................ 6

Preparation for Use .......................................................................... 7

Description of Parts.......................................................................... 8

Assembly .......................................................................................... 9

Settings and Adjustments ............................................................. 11

Drill Speed Table ............................................................................ 12

Operation ....................................................................................... 13

Maintenance ................................................................................. 14

Cutting Speed Chart ..................................................................... 14

Trouble Shooting ............................................................................ 15

Parts Lists and Diagrams........................................................ 16 - 18

Specifications ................................................................................. 19

Optional Accessories .................................................................... 19

Spare Parts & Servicing ................................................................. 19

GENERAL SAFETY PRECAUTIONS

WARNING

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator, or damage to property may result.

1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines applications

and limitations, as well as the specific potential hazards peculiar to it.

2. KEEP GUARDS IN PLACE and in working order.

3. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should be

plugged into a three-pin electrical socket. Never remove the earth pin.

4. REMOVE ALL ADJUSTING KEYS AND WRENCHES. Before starting, form the habit of

checking to ensure that keys, wrenches and tools are removed from the machine.

5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use machinery in damp or wet

locations, or expose them to rain. Keep work area well lit.

7. MAKE WORKSHOP CHILDPROOF - with padlocks, master switches etc.

8. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe

distance from work area

9. DON’T FORCE THE MACHINE. It will do the job better and safer, at the rate for which it

was designed.

10. USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not

designed.

11. WEAR PROPER APPAREL. Loose clothing, gloves, neckties, rings, bracelets, or other

jewellery may get caught in moving parts. Nonslip footwear is recommended. Long

hair should be contained.

12. USE SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are

NOT safety glasses.

13. USE EAR DEFENDERS.

14. DON’T OVERREACH. Keep proper footing and balance at all times.

15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories.

16. ALWAYS DISCONNECT THE MACHINE before servicing or changing accessories.

17. CHECK FOR DAMAGE. If part of the machine (eg. A cover or guard), is damaged, it

should be carefully inspected to ensure that it can perform its’ intended function

correctly. If in doubt, the part should be renewed. Damage to moving parts or major

components should be Inspected by a qualified technician before operating the

machine. Contact your local dealer for advice.

19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped

over. Do not store materials above or near the machine such that it is necessary to

stand on the machine to get to them.

20. NEVER operate a machine when under the influence of alcohol, drugs or medication.

21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity of 300 lux

should be provided. Ensure that lighting is placed so that you will not be working in your

own shadow.

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

WARNING:

THIS MACHINE MUST NOT BE MODIFIED, OR USED FOR ANY PURPOSE OTHER

THAN THAT FOR WHICH IT IS DESIGNED.

1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar

with drilling machines and drilling techniques. If there is any doubt whatsoever, you

should consult a qualified person.

2. Do not operate the machine until it is completely assembled, and you have read, and

understood. this entire manual

3. Ensure the proper electrical regulations are followed, and that the machine is properly

earthed.

4. Before switching the machine ON, ALWAYS:-

a. Ensure all chuck keys, spanners and wrenches are removed from the machine.

b. Examine the setup carefully, ensuring that the workpiece is perfectly secure.

c. Ensure your clothing is properly adjusted.

5. Make all adjustments with the power OFF.

6. Always use the correct drilling speeds for the drill size, and the type of material being

drilled (see page 14).

7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and do not

leave until it has come to a complete stop.

8. When you have finished with the machine, always remove and store the drill bits.

9. CAUTION: This Drill Press is designed for use with Drill Bits ONLY. The use of other cutting

tools or accessories could be hazardous.

10. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It should NEVER

be held in bare hands.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an

approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following

code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the coloured

markings identifying terminals in your plug proceed as follows:

Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth symbol

“ ” or coloured GREEN or GREEN & YELLOW.

Connect BROWN cord to terminal marked with a letter “L” or coloured RED.

Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non-

rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of

electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most electrical

stockists.

5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this

replacement must be ASTA approved to BS1363.

WIRING DIAGRAM

PREPARATION

On receipt, carefully unpack the components, ensuring that no damage was suffered in

transit, and that all parts are accounted for.

The following loose items are to be found in the packing case.

Loose Items in Box and Bag

A. Table Assy.

B. Column Assy.

C. This Manual

D. Box of loose parts

E. Base.

F. Head Assy.

G. 1 X Bag of loose parts.

H. Chuck Guard Assy.

Check the parts against the above list and refer to the following diagrams.

Should there be any deficiencies or damage, you should contact your CLARKE dealer

immediately .

Remove all traces of preservative from the components with paraffin or a good quality

solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste

or light oil, to the table, column and base, to prevent rust.

Take the necessary precautions when lifting components, considering their weight.

Assistance will be required.

Before use, the machine must be mounted, and securely bolted, to a strong, heavy

workbench, of sufficient height so that you do not need to bend your back to perform

normal operations.

Ensure the location is adequately lit, and that you will not be working in your own shadow.

DESCRIPTION OF PARTS

1. Pulley Cover 11. Column

2. Belt Tension Locking Screw 12. Bevel Scale

3. Head Lock Set Screws 13. Table Lock Set Screw

4. Table Support 14. Table

5. Column Support 15. Feed Handles

6. Table Support Locking Handle 16. Chuck

7. Base 17. Feed Stop Rod

8. Quill Spring Assembly 18. Stop Nuts

9. Pointer 19. Switch

10. Depth Scale 20. Motor Stop

21. Chuck Guard

ASSEMBLY

CAUTION!

IT IS ADVISED THAT ASSISTANCE BE USED WHEN ASSEMBLING THIS MACHINE.

A. Column to the Base.

C. Head to Column.

NOTE: I

t may be necessary to unscrew the Head Lock Set

Screws (A fig.2), to ensure they do not protrude internally,

as this would prevent the head from sliding fully into

position.

1. With assistance, raise the Head, and locate it on top

of the Column, ensuring it slides home fully.

2. Align the head with the base, and tighten down the

Head Lock Set Screws using the wrench provided, to

secure the head.

3. Locate the three feed handles, and screw them

firmly into the hub of the feed shaft.

Fig. 2

Fig. 3

Fig. 1

Bolt the column assembly to the base with the four M8 x

20mm hex. screws provided.

NOTE:

Ideally, the base with column attached, should be

firmly bolted to the workbench, prior to the assembly of

other components.

B. Table to Column.

1. Thread the Table Support Locking Handle into the

Table Support from the left hand side, and leave it

loose at this stage.

2. Slide the Table Support with Table, over the Column,

and lower it so that it rests against the column

support bracket (Fig. 1). Nip up the locking handle to

prevent the table from swinging freely during the

assembly process.

3. Check to ensure the column set screws, at the

column support, are tight

E. Installing the Chuck.

1. Slide the work table up the column to within 6" of the

spindle.

2. Open the jaws of the chuck to their maximum, using

the chuck key supplied.

3. Put a piece of scrap wood on to the table to protect

the chuck nose.

4. Ensuring all parts are thoroughly clean, dry, and burr

free, place the chuck over the end of the spindle, and

pull the spindle down using the feed handles, pressing

the chuck hard against the piece of scrap wood

until the chuck is forced home.

D. Chuck Guard Assembly

Slide the Chuck Guard over the Quill Shaft and nip up the pinch bolt, temporarily, with the

pinch bolt facing the front (see fig.4). Ensure the Quill Shaft/Spindle is at the top of its travel.

NOTE:

This operation should be carried out before the chuck is installed.

Fig. 4

Fig. 5

Fig.6

Locate the knob, with pan head screw, and attach to the

cover, screwing on tightly.

G. Fitting the Drive Belt.

1. Undo the Belt Tension Locking Screw (A, Fig.5), and,

referring to the chart inside the belt cover (which is

duplicated on page 12), fit the belt in the position

corresponding to the spindle speed required.

CHECKING THE OPERATION OF THE MICROSWITCH

IMPORTANT:

When closing the cover, check the operation of the Microswitch. It is important that it

operates immediately the cover is pulled open, in order to prevent the machine from

operating........NOT when the cover is opened sufficiently for fingers to be inserted.

If necessary, bend the actuating tab, which is attached to the cover, to ensure this.

5. Slacken the chuck guard pinch bolt and turn the chuck guard so the the pinch bolt is

towards the rear and tighten the pinch bolt.

F. Belt Cover Knob.

2. Lever the motor, on its bracket, away from

the head, so that tension is applied to the

belt.Tension is correct, when the belt

deflects by approx. ½” at its centre, when

using reasonable thumb pressure. Lock the

motor in this position using the Locking

Screw.

NOTE: I

f the belt should slip whilst drilling, adjust

the belt tension.

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