Controls XCAN-AC Manuale utente

Product Manual

ACPowerMonitoringModule

Part Number: XCAN-AC

Revision: 2.3

______________________________________________________________________________________________________________________________________

P.O. Box 368 • Sharon Center, OH 44274

Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 1 -

Introduction

1.1 The XCAN-AC is a sealed microprocessor-based AC Power measurement module

1.2 It is designed to be used in conjunction the Controls, Inc. control panels or other J1939 based displays.

1.3 The product is packaged with a sealed polycarbonate enclosure for maximum durability.

1.4 The controller is plug & play with two sealed bulkhead connectors incorporated into the case. One for the

module DC power and CAN connections and one for the AC source connections.

1.5 Operating temp to –45C to +85C and the storage temp to –55C to +95C.

1.6 The unit monitors AC power source with connections to each phase for voltage, current and frequency.

1.7 AC Power information is transmitted on the CAN Bus in SAE J1939 format.

Enclosure

1. Sealed DT series connectors

2. Polycarbonate case with mounting holes

3. Vented Gortex membrane for breathability

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 2 -

Generator Control Installation Kits

Installation kits are available which include the following

1) Control panel, P/N G3-2500

2) Generator monitor, P/N XCAN-AC

3) Current transformers, size and quantity depend on installation

4) Generator wiring harnesses, P/N 70-0670-5 (5 Foot)

5) Intermediate Harness, P/N 70-0671-5 (5 Foot)

PART NUMBER BREAKDOWN

G3 2500 803 K

Model

Enclosure

Package

CT Size (800:5)

And QTY (3)

“Kit” Includes Harnesses and

XCAN-AC Module

Five Foot Standard

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 3 -

Connections

The XCAN-AC module has two twelve-pin sockets that are keyed and color-coded to make identification

easy and prevent miswiring. The right socket (black) is the DC side connection and the left socket (gray) is

the AC side connection. Note the Pin 1 locations are not in the same orientation on both connectors.

Pin Assignments

DC Socket: [BLACK]

Pin #

Assignment

V Battery + (12-24)

Alternate CAN Addrs

Not Used

CAN L

Ground (V-)

CAN H

Not Used

V Battery +

AC Power Socket: [GREY]

Pin #

Assignment

CT Phase A Return

CT Phase B Return

CT Phase C Return

Generator Neutral

Not Used

Generator Phase B

Generator Phase C

Generator Phase A

CT Phase C

CT Phase B

CT Phase A

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 4 -

Neutral Isolation

The AC neutral is isolated from battery ground. Up to 3kV of potential difference may be tolerated.

Connecting the neutral to battery ground is optional and will not affect the generator readings either way.

Phase A Required

Phase A Voltage and CT inputs must be connected in order for the XCAN-AC to determine frequency and

phase angle. In the event of Phase A loss in a three-phase wye connection, the voltages and currents on the

other two phases will still be reported, but the frequency will be reported as zero, and the KVar and KW

readings will be based on a power factor of 1.0.

All CT Returns Required

The XCAN-AC generator socket has six pins assigned to the Current Transformers. Each CT return wire must

be routed back to the correct pin on the connector. Mixing return connections, or combining returns into a

single wire will result in bad readings.

Unused Inputs

Unused voltage inputs should be tied to neutral (except when using Delta connection, see below). Unused

CT inputs should be tied to their respective return.

Delta Connection Instructions

To use the XCAN-AC with Delta-wired generators, follow these steps connect the voltage inputs as described

below. The CTs connect the same as for wye wiring.

AC Power Source Lead

XCAN-AC Input

Phase A

Phase B

Neutral

Phase C

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 5 -

Wiring Diagram –Wye

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 6 -

Wiring Diagram –Delta

Must be specified at time of order or configured through CI Station

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 7 -

MODULE SETUP

The XCAN-AC can be configured by two methods, by configuring a bank of dip switches on the PCB or by

using the CI Station, pc-based programming software.

DIP SWITCH CONFIGURATION

1. Remove the PCB from the case by pressing the tabs on the side and pulling the connectors from

the case.

2. The DIP Switches are located on the upper left corner of the PCB. To configure the XCAN-AC by

the DIP Switches, the switches are turned on/off per the table below to meet the amperage

requirement.

3. For DIP Switch Configuration, set switch CTCONFIG to ON

AMPERAGE

CT0

CT1

CT2

CT3

OFF

100

OFF

200

OFF

250

OFF

300

OFF

400

OFF

500

OFF

600

OFF

800

OFF

1000

OFF

1200

OFF

1500

OFF

2000

OFF

2500

OFF

3000

OFF

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 8 -

CI STATION CONFIGURATION

The XCAN-AC Can be configured using the CI Station, pc-based programming software. Current transformer

size, AC configuration, primary and secondary CAN Source Addresses can be selected and saved for future

use.

For CI Station Configuration, the DIP Switch marked CICONFIG must be in the OFF Position.

Programming

1. Disconnect the XCAN-AC from field wiring.

2. Connect the unit to the CI Station using supplied cabling. Minimum connections required are

Battery +, Battery -, CAN High and CAN Low.

3. Launch CI Station and connect to the unit.

4. Click on the AC Setup tab and use the drop-down box to select the CT Ratio desired.

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 9 -

5. To change the AC winding configuration, use the drop-down box labeled Phasing. Select the correct

configuration for your application. If it is a reconnectable source, select Auto Detect. If it is a Delta

configuration, you must select Delta as Auto Detect will not be able to identify.

6. CAN Source addresses can be set in the module and will be used when broadcasting the AC

information. The defaults are Primary 44, Secondary 51. Any value from 0 to 255 can be used.

7. Once the selections are made, Press the program button on the CI Station for the changes to be

downloaded to the unit. You can use the Save button to retain a copy for your records on your PC.

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