CustomCrimp PLC Series Manuale utente
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Innovating SMART Hose Assembly Solutions Since 1979
ELECTRONIC “PLC” SERIES TEST BENCH
OPERATORS MANUAL
Updated 02/09/2018
Intuitive Screens: Lead the operator through the set up and monitoring of the test procedure.
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Innovating SMART Hose Assembly Solutions Since 1979
SAFETY PRECAUTIONS
! !
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE OPERATING BENCH.
• TEST BENCH PRODUCES EXTREMELY HIGH PRESSURE. USE CAUTION WHEN OPERATING.
• KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT HOSE AND FITTING MANUFACTURER’S SPECIFICATIONS FOR CORRECT TESTING
PROCEDURE.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
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Innovating SMART Hose Assembly Solutions Since 1979
SAFETY PRECAUTIONS------------------------------------------------------------------------------------------------------------------2
COMPONENT PARTS-------------------------------------------------------------------------------------------------------------------------------4
TECHNICAL DATA---------------------------------------------------------------------------------------------------------------5
FEATURES-----------------------------------------------------------------------------------------------------------------6
TEST BENCH CONNECTIONS / OPERATION-----------------------------------------------------------------------------------------------7
TEST PROCEDURE------------------------------------------------------------------------------------------------------------9
DATA LOG OPTION------------------------------------------------------------------------------------------------------------10
INFORMATIONAL TEST SCREENS-------------------------------------------------------------------------------------------------11
ADJUST THE PRESSURE RELEASE VALVE DIAGRAM-------------------------------------------------------------------------------12
ADJUST THE PRESSURE RELEASE VALVE PROCEDURE--------------------------------------------------------------------------13
PLC RESET / RELAY REPLACEMENT-------------------------------------------------------------------------------------------------------15
REPLACEMENT PARTS----------------------------------------------------------------------------------------------------16
CUSTOMCRIMP®“NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------18
CUSTOMCRIMP®CONTACT INFORMATION--------------------------------------------------------------------------------------19
TABLE OF CONTENT
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Innovating SMART Hose Assembly Solutions Since 1979
COMPONENT PARTS IDENTIFICATION
Light Switch
Emergency Stop
USB Port
Printer
Stylus Pen
Test Receipt
Water Pressure Gage
Air Pressure Gage
6" Touch Screen
Air Drive
Regulator / Throttle
6 Port Multiple Outlet Manifold
Regulated Air Inlet
(Filter / Lubricator)
set at 80-90 psi
Removable
side panel
Door Handle
Electrical Enclosure
Built-in Work Light
Safety Switch
Door Lock
Note: Pump air throttle return
to “zero” psi after each test.
Regulated Air Inlet
(Filter / Lubricator)
Storage Drawer to keep frequently used tools and your
test bench accessories readily available.
CONTROL PANEL
Available Extension Trough
39"
78"
85"
67"
33"
17"
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Innovating SMART Hose Assembly Solutions Since 1979
TECHNICAL DATA
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Innovating SMART Hose Assembly Solutions Since 1979
FEATURES
Available extension trough in 10
foot sections.
Multi-Port Manifold Outlet, allows
multiple hose assemblies to be
tested at the same time.
Removable side panel permits the
testing of longer hose assemblies
with the attachment of an optional
trough.
Large capacity cabinet and fork
truck accessible chamber make
testing large hoses easy.
6" touch screen and user friendly
navigation. Intuitive Screens lead
the operator through the setup and
test execution process.
Results of each test are recorded
and can be printed on the included
printer or saved via USB port.
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Innovating SMART Hose Assembly Solutions Since 1979
TEST BENCH CONNECTIONS:
• Connect a water source (standard garden hose connection) to the water inlet connection located at the
rear of the control cabinet.
Note: Water supply pressure should not exceed 100 psi. If a water pressure booster pump is on the tester,
the water pressure should not exceed 50 psi. Damage to the booster pump can occur and can lead to water
leaks that can be fairly signicant.
• Connect a water drain hose (standard garden hose connection or barbed tting) to the water drain
connection located at the rear of the test cabinet. Run the drain to an appropriate drainage area.
• Connect an air supply of no more than 90 psi to the air inlet. Make sure the air lubricator is lled with oil.
This must be checked periodically to assure proper operation of the pump.
(Drip rate: 1 drip per 20 pump cycles).
Note: Air pressure greater than 90 psi can damage vital equipment on the tester.
• Plug in electrical cord to a standard 15 amp 110VAC outlet.
TEST BENCH OPERATIONS:
• Prior to operating the bench, make sure that the pressure regulator (throttle) knob is adjusted all the way
out (counterclockwise). The air pressure gauge on the front of the control cabinet should read 0 psi.
• Follow the screen prompts to input the desired test parameters.
• Raise the tank lid and connect hose to the tested to the manifold block.
Note: The manifold block standardly has 6 useable ports, 4 on the main face and 2 along the top. The ports
are standard with either HF4 (High Pressure) or LM9 (Medium-Low Pressure) connections. These are cone
and seat style connections.
• Secure any unused ports with the supplied plugs.
• Bleed the hose of air. Use the Fill Hose feature to ll the hose with water (or whatever uid media is
being used).
Note: This “Fill Hose” feature can be found on the Review Parameters screen, refer to test procedure
page.
TEST BENCH CONNECTIONS / OPERATION
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Innovating SMART Hose Assembly Solutions Since 1979
• While bleeding the hose, hold the opposite end of the hose higher than the manifold block. This forces
the air out the end of the hose.
• Once a steady stream of water is exiting the end of the hose, either cap the end of the hose o or use
the needle valve included to close the end of the hose.
• Place the supplied rubber mat over the hose(s). This will help contain the hose and ends if a hose failure
occurs.
• Lower the tank lid and make sure the latch engages to ensure it is fully closed.
• Begin the test.
• Begin raising the air pressure regulator (Air Drive Throttle) until the desired test pressure has been
achieved.
Note: The high pressure pump is driven by air pressure. As the air pressure is increased using the regula-
tor (throttle), the water pressure will increase. The more air pressure supplied, the higher the test pressure.
• When the test cycle is complete, check over the test result page and print the test receipt if desired.
Note: Once the test result page has been passed, a test receipt can no longer be printed.
• Open the cabinet lid and remove the hose(s).
TEST BENCH CONNECTIONS / OPERATION
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Innovating SMART Hose Assembly Solutions Since 1979
TEST PROCEDURE
After the system initializes and
loads, the “Begin Test” screen
will appear.
Press New Test to initiate a test
or Repeat Test to repeat the
previous test.
Press the pressure button to
bring up the pressure adjust-
ment keypad screen.
Enter the max test pressure.
Keypads will pop up for set-
tings not indicated by arrows as
shown on the next screen.
Set the time for the hose to be
held at test pressure.
Enter the minimum pressure
allowed during the test cycle.
Enter the number of times that
the test is to be run.
Enter the delay time between
test cycles.
Review test parameters prior to
running test.
If test parameters and test
setup is correct, start test.
Test progress is shown. Test results are shown and the
print option is available.
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Innovating SMART Hose Assembly Solutions Since 1979
DATA LOG OPTION
From the main screen, select
Options.
Select More from the Options
menu.
Select Data Log from the
second Options screen.
Following instructions on the
screen, Install Flash Drive.
Press Start Transfer once the
unit is ready. (Screen will ash
briey)
Select Remove USB once
transfer completes. Exit and
remove Flash Drive from control
panel.
Log les will be saved on USB drive. Using a computer, locate the
EA_LogCopy folder to view data. A separate le will be saved and
labeled for each day. Information is most compatible with a program
like Microsoft Excel. Test results will be stored and formatted as
shown above.
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