Datakom D-100 MK2 Manuale utente

D-100 MK2 User Manual Firmware V-6.3

D-100 MK2

ADVANCED

GENSET

CONTROLLER

The D-100 MK2 is a next generation genset control

units combining multi-functionality and wide

communication possibilities together with a reliable

and low cost design.

The unit complies and mostly exceeds world’s

tightest safety, EMC, vibration and environmental

standards for the industrial category.

Software features are complete with easy firmware

upgrade process through USB port.

The Windows based PC software allows monitoring

and programming through USB, serial and GPRS.

The PC based Rainbow Scada software allows

monitoring and control of an unlimited number of

gensets from a single central location.

AMF unit with uninterrupted transfer

ATS unit with uninterrupted transfer

Remote start controller

Manual start controller

Engine controller

CTs at genset or load side

• GSM Modem (2G-3G-4G) *

• Ethernet 10/100Mbits *

• Wi-Fi *

• RS-485 isolated (2400-38400baud) *

• RS-232 isolated (2400-38400baud) *

• USB Device

• J1939 CANBUS

• Central Monitoring through internet *

• SMS message sending *

• PC software: Rainbow Plus

• Central monitoring *

• Modbus RTU through RS-485 *

• Modbus TCP/IP *

*Optional with plug-in module

3 phases 4 wires, star

3 phases 3 wires, 3 CTs

3 phases 3 wires, 2 CTs (L1-L2)

3 phases 3 wires, 2 CTs (L1-L3)

2 phases 3 wires, L1-L2

2 phases 3 wires, L1-L3

3 phases 4 wires, delta

1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 2 -

Any unauthorized use or copying of the contents or any part of this document is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

This document describes minimum requirements and necessary steps for the successful installation of

the D-100 family units.

Follow carefully advices given in the document. These are often good practices for the installation of

genset control units which reduce future issues.

For all technical queries please contact Datakom at below e-mail address:

technical.support@datakom.com.tr

If additional information to this manual is required, please contact the manufacturer directly at below e-

mail address: technical.support@datakom.com.tr

Please provide following information in order to get answers to any question:

- Device model name (see the back panel of the unit),

- Complete serial number (see the back panel of the unit),

- Firmware version (read from the display screen),

- Measuring-circuit voltage and power supply voltage,

- Precise description of the query.

FILENAME

DESCRIPTION

500-Rainbow Installation

Rainbow Plus D-500 D-700 Installation Guide

500-Rainbow Usage

Rainbow Plus D-500 D-700 Usage Guide

500-GSM Configuration

GSM Configuration Guide for D-500 D-700

100-Firmware Update

Firmware Update Guide for D-100

500-MODBUS

Modbus Application Manual for D-500 D-700

500-Rainbow Scada Installation

Rainbow Scada Installation Guide

500-Rainbow Scada Usage

Rainbow Scada Usage Guide

QUERRIES

RELATED DOCUMENTS

ABOUT THIS DOCUMENT

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 3 -

REVISION

DATE

AUTHOR

DESCRIPTION

16.09.2019

First edition, firmware version 6.3

CAUTION: Potential risk of injury or death.

WARNING: Potential risk of malfunction or material damage.

ATTENTION: Useful hints for the understanding of device operation.

REVISION HISTORY

TERMINOLOGY

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 4 -

The D-xxx family units are available in various options and peripheral features. Please use below

information for ordering the correct version:

D-100 MK2

-M2

-G

-T

-00

Screw type bracket

Stock Code=J10P01 (per unit)

Self Retaining type bracket

Stock Code=K16P01 (per unit)

Sealing Gasket

SPARE PARTS

ORDERING CODES

Family Code

PLUG-IN MODULE

M2: 2G-GSM Modem

M3: 3G-GSM Modem

M4: 4G-GSM Modem

W: WiFi module

E: Ethernet module

R4: RS-485 module

R2: RS-232 module

With Conformal

Coating

Variant

00: standard unit

01...99: customer

specific products

With Sealing

Gasket

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 5 -

Electrical equipment should be installed only by qualified

specialist. No responsibility is assured by the manufacturer or

any of its subsidiaries for any consequences resulting from the

non-compliance to these instructions.

Check the unit for cracks and damages due to transportation. Do

not install damaged equipment.

Do not open the unit. There are no serviceable parts inside.

Fuses must be connected to the power supply and phase voltage

inputs, in close proximity of the unit.

Fuses must be of fast type (FF) with a maximum rating of 6A.

Disconnect all power before working on equipment.

When the unit is connected to the network do not touch

terminals.

Short circuit terminals of unused current transformers.

Any electrical parameter applied to the device must be in the

range specified in the user manual. Although the unit is designed

with a wide safety margin, over-range parameters may reduce

lifetime, alter operational precision or even damage the unit.

Do not try to clean the device with solvent or the like. Only clean

with a dump cloth.

Verify correct terminal connections before applying power.

Only for front panel mounting.

SAFETY NOTICE

Failure to follow below instructions

will result in death or serious injury

Current Transformers must be used for current measurement.

No direct connection allowed.

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 6 -

1. INSTALLATION INSTRUCTIONS

2. MOUNTING

2.1 DIMENSIONS

2.2 SEALING, GASKET

2.3 ELECTRICAL INSTALLATION

3. TERMINAL DESCRIPTIONS

3.1. BATTERY VOLTAGE INPUT

3.2. AC VOLTAGE INPUTS

3.3. AC CURRENT INPUTS

3.4. DIGITAL INPUTS

3.5. ANALOG SENDER INPUTS AND SENDER GROUND

3.6. CHARGE INPUT TERMINAL

3.7. -

3.8. -

3.9. -

3.10. DIGITAL OUTPUTS

3.11. -

3.12. RS-485 PORT (PLUG-IN MODULE)

3.13. J1939-CANBUS PORT

3.14. USB DEVICE PORT

3.15. GSM MODEM (PLUG-IN MODULE)

3.16. ETHERNET PORT (PLUG-IN MODULE)

3.17. WI-FI (PLUG-IN MODULE)

4. TOPOLOGIES

4.1. SELECTING THE TOPOLOGY

4.2. 3 PHASE, 4 WIRE, STAR

4.3. 3 PHASE, 3 WIRE, DELTA

4.4. 3 PHASE, 4 WIRE, DELTA

4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)

4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)

4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)

4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)

4.9. 1 PHASE, 2 WIRE

TABLE OF CONTENTS

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 7 -

5. FUNCTIONALITIES

5.1. CT LOCATION SELECTION

5.2. AMF FUNCTIONALITY

5.3. ATS FUNCTIONALITY

5.4. REMOTE START FUNCTIONALITY

5.5 ENGINE CONTROLLER FUNCTIONALITY

5.6. -

5.7. -

6. CONNECTION DIAGRAMS

6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE

6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

6.3. ATS FUNCTIONALITY

6.4. REMOTE START FUNCTIONALITY

6.5. ENGINE CONTROL FUNCTIONALITY

6.6. -

7. TERMINAL DESCRIPTION

8. TECHNICAL SPECIFICATIONS

9. DESCRIPTION OF CONTROLS

9.1. FRONT PANEL FUNCTIONALITY

9.2. PUSHBUTTON FUNCTIONS

9.3. DISPLAY SCREEN ORGANIZATION

9.4. -

9.5. MEASURED PARAMETERS

9.6. LED LAMPS

10. -

11. DISPLAYING EVENT LOGS

12. STATISTICAL COUNTERS

12.1. -

12.2. FUEL CONSUMPTION MONITORING

13. OPERATION OF THE UNIT

13.1. QUICK START GUIDE

13.2. STOP MODE

13.3. AUTO MODE

13.4. RUN MODE, MANUAL CONTROL

13.5. TEST MODE

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 8 -

14. PROTECTIONS AND ALARMS

14.1. DISABLING ALL PROTECTIONS

14.2. SERVICE REQUEST ALARM

14.3. SHUTDOWN ALARMS

14.4. LOADDUMP ALARMS

14.5. WARNINGS

14.6. NON-VISUAL WARNINGS

15. PROGRAMMING

15.1. RESETTING TO FACTORY DEFAULTS

15.2. ENTERING THE PROGRAMMING MODE

15.3. -

15.4. MODIFYING PARAMETER VALUE

15.5. PROGRAMMING MODE EXIT

16. PROGRAM PARAMETER LIST

16.1. CONTROLLER CONFIGURATION GROUP

16.2. ELECTRICAL PARAMETERS GROUP

16.3. ENGINE PARAMETERS GROUP

16.4. ADJUST DATE AND TIME

16.5. WEEKLY OPERATION SCHEDULE

16.6. EXERCISER SCHEDULE

16.7. SENDER CONFIGURATION

16.8. DIGITAL INPUT CONFIGURATION

16.9. OUTPUT CONFIGURATION

16.10. SITE ID STRING

16.11. ENGINE SERIAL NUMBER

16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS

16.13. GSM MODEM PARAMETERS

16.14. ETHERNET PARAMETERS

16.15. WIFI PARAMETERS

17. ETHERNET CONFIGURATION

18. Wi-Fi CONFIGURATION

19. GSM CONFIGURATION

20. CRANK CUTTING

21. OVERCURRENT PROTECTION (IDMT)

22. MOTORIZED CIRCUIT BREAKER CONTROL

23. J1939 CANBUS ENGINE SUPPORT

24. SMS COMMANDS

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 9 -

25. SOFTWARE FEATURES

25.1. LOAD SHEDDING / DUMMY LOAD

25.2. LOAD ADD / SUBSTRACT

25.3. FIVE STEP LOAD MANAGEMENT

25.4. REMOTE START OPERATION

25.5. DISABLE AUTO START, SIMULATE MAINS

25.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

25.7. DUAL GENSET MUTUAL STANDBY OPERATION

25.8. MULTIPLE VOLTAGE AND FREQUENCY

25.9. SINGLE PHASE OPERATION

25.10. EXTERNAL CONTROL OF THE UNIT

25.11. AUTOMATIC EXERCISER

25.12. WEEKLY OPERATION SCHEDULER

25.13. ENGINE HEATING OPERATION

25.14. ENGİNE IDLE SPEED OPERATİON

25.15. ENGINE BLOCK HEATER

25.16. FUEL PUMP CONTROL

25.17. GAS ENGINE FUEL SOLENOID CONTROL

25.18. PRE-TRANSFER SIGNAL

25.19. CHARGING THE ENGINE BATTERY

25.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS

25.21. COMBAT MODE

25.22. RESETTING THE CONTROLLER

25.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

25.24. ZERO POWER AT REST

26. MODBUS COMMUNICATIONS

26.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

26.2. DATA FORMATS

27. DECLARATION OF CONFORMITY

28. MAINTENANCE

29. DISPOSAL OF THE UNIT

30. ROHS COMPLIANCE

31. TROUBLESHOOTING GUIDE

D-100 MK2 User Manual Firmware V-6.3

K96D01-EN - 10 -

Before installation:

Read the user manual carefully, determine the correct connection diagram.

Remove all connectors and mounting brackets from the unit, then pass the unit through the

mounting opening.

Put mounting brackets and tighten. Do not tighten too much, this can brake the enclosure.

Make electrical connections with plugs removed from sockets, then place plugs to their sockets.

Be sure that adequate cooling is provided.

Be sure that the temperature of the environment will not exceed the maximum operating

temperature in any case.

Below conditions may damage the device:

Incorrect connections.

Incorrect power supply voltage.

Voltage at measuring terminals beyond specified range.

Voltage applied to digital inputs over specified range.

Current at measuring terminals beyond specified range.

Overload or short circuit at relay outputs

Connecting or removing data terminals when the unit is powered-up.

High voltage applied to communication ports.

Ground potential differences at non-isolated communication ports.

Excessive vibration, direct installation on vibrating parts.

Below conditions may cause abnormal operation:

Power supply voltage below minimum acceptable level.

Power supply frequency out of specified limits

Phase order of voltage inputs not correct.

Current transformers not matching related phases.

Current transformer polarity incorrect.

Missing grounding.

Current Transformers must be used for current

measurement.

No direct connection allowed.

1. INSTALLATION INSTRUCTIONS

Indice

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