Datakom D-500 MK2 Manuale utente

D-500 MK2 User Manual Firmware V-6.3

D-500 MK2

ADVANCED

GENSET

CONTROLLER

D-500 MK2 is a next generation genset controller

combining multi-functionality and wide communication

capabilities together with a reliable and low-cost

design.

The same controller provides synchronization, load

share, AMF, ATS, Remote Start, Engine Control and

Remote Display Panel functionalities.

The module comes ready for remote monitoring over

GSM or Ethernet with plug-in communication modules.

Various plug-in modules provide unlimited expansion

capabilities allowing to meet any special requirement.

The unit complies and mostly exceeds world’s tightest

safety, vibration and environmental standards for the

industrial category.

Software features are complete with easy firmware

upgrade process through USB port.

The Windows based PC software allows monitoring

and programming through USB, RS-485, Ethernet and

GPRS. The Rainbow Scada web monitoring service

allows monitoring and control of an unlimited number

of gensets through any web browser.

Multi genset synchronizer and load share *

Multi genset mains synchronizer *

Single genset parallel with mains *

AMF unit with uninterrupted transfer

ATS unit with uninterrupted transfer

Remote start controller

Manual start controller

Engine controller

Remote display & control unit

Waveform display of V & I

Harmonic analysis of V & I

*Optional with plug-in module

•Ethernet port (100Mbps) *

•GSM-GPRS *

•Embedded web server *

•Web monitoring *

•Web programming *

•Central Monitoring through internet *

•SMS message sending *

•E-mail sending *

•Central monitoring *

•Modbus RTU through RS-485 *

•Modbus TCP/IP *

•SNMP *

•USB Host *

•CANBUS-2 for inter- module comm. *

•USB Device

•PC software: Rainbow Plus

•J1939-CANBUS for electronic engines

*Optional with plug-in module

3 phases 4 wires, star

3 phases 4 wires, delta

3 phases 3 wires, delta, 3 CTs

3 phases 3 wires, delta, 2 CTs (L1-L2)

3 phases 3 wires, delta,2 CTs (L1-L3)

2 phases 3 wires, L1-L2

2 phases 3 wires, L1-L3

1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

D-500 MK2 User Manual Firmware V-6.3

- 2 -

Any unauthorized use or copying of the contents or any part of this document is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

This document describes minimum requirements and necessary steps for the successful installation of

the D-500 family units.

Follow carefully advices given in the document. These are often good practices for the installation of

genset control units which reduce future issues.

For all technical queries please contact Datakom at below e-mail address:

technical.support@datakom.com.tr

If additional information to this manual is required, please contact the manufacturer directly at below e-

mail address: technical.support@datakom.com.tr

Please provide following information in order to get answers to any question:

- Device model name (see the back panel of the unit),

- Complete serial number (see the back panel of the unit),

- Firmware version (read from the display screen),

- Measuring-circuit voltage and power supply voltage,

- Precise description of the query.

FILENAME

DESCRIPTION

500-Rainbow Installation

Rainbow Plus Installation Guide

500-Rainbow Usage

Rainbow Plus Usage Guide

500-DYNdns account setting

Dynamic DNS Account Setting

500-Ethernet Configuration

Ethernet Configuration Guide

500-GSM Configuration

GSM Configuration Guide

500-Firmware Update

Firmware Update Guide

500-MODBUS

Modbus Application Manual

500-snmp_E_34076

MIB file for SNMP Application

500-Rainbow Scada Installation

Rainbow Scada Installation Guide

500-Rainbow Scada Usage

Rainbow Scada Usage Guide

QUERRIES

RELATED DOCUMENTS

ABOUT THIS DOCUMENT

D-500 MK2 User Manual Firmware V-6.3

- 3 -

REVISION

DATE

AUTHOR

DESCRIPTION

24.09.2019

First release, firmware version 6.3

CAUTION: Potential risk of injury or death.

WARNING: Potential risk of malfunction or material damage.

ATTENTION: Useful hints for the understanding of device operation.

REVISION HISTORY

TERMINOLOGY

D-500 MK2 User Manual Firmware V-6.3

- 4 -

The D-500 family units are available in various options and peripheral features. Please use below

information for ordering the correct version:

D-500 MK2

-S

-E

-M

-C

-G

-T

-00

Screw type bracket

Stock Code=J10P01 (per unit)

Self-Retaining type bracket

Stock Code=K16P01 (per unit)

Sealing Gasket, Stock Code= K20P01

SPARE PARTS

ORDERING CODES

Family Code

GSM-GPRS

Modem slot

USB-Host,

RS-485,

Ethernet slot

With Sealing

gasket

With Conformal

Coating

Variant

00: standard unit

01...99: customer

specific products

Synchronization

slot

I/O Extension

slot

D-500 MK2 User Manual Firmware V-6.3

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▪Electrical equipment should be installed only by qualified

specialist. No responsibility is assured by the manufacturer or

any of its subsidiaries for any consequences resulting from the

non-compliance to these instructions.

▪Check the unit for cracks and damages due to transportation. Do

not install damaged equipment.

▪Do not open the unit. There are no serviceable parts inside.

▪Fuses of fast type with a maximum rating of 6A must be

connected to supply and AC voltage inputs of the controller.

▪Disconnect all power before working on equipment.

▪When the unit is connected to the network do not touch

terminals.

▪Short circuit terminals of unused current transformers.

▪Any electrical parameter applied to the device must be in the

range specified in the user manual. Although the unit is designed

with a wide safety margin, over-range parameters may reduce

lifetime, alter operational precision or even damage the unit.

▪Do not try to clean the device with solvent or the like. Only clean

with a dump cloth.

▪Verify correct terminal connections before applying power.

▪Only for front panel mounting.

SAFETY NOTICE

Failure to follow below instructions

will result in death or serious injury

Current Transformers must be used for current measurement.

No direct connection allowed.

D-500 MK2 User Manual Firmware V-6.3

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1. INSTALLATION INSTRUCTIONS

2. MOUNTING

2.1 DIMENSIONS

2.2 SEALING, GASKET

2.3 ELECTRICAL INSTALLATION

3. TERMINAL DESCRIPTIONS

3.1. BATTERY VOLTAGE INPUT

3.2. AC VOLTAGE INPUTS

3.3. AC CURRENT INPUTS

3.4. DIGITAL INPUTS

3.5. ANALOG SENDER INPUTS AND SENDER GROUND

3.6. CHARGE INPUT TERMINAL

3.7. MAGNETIC PICKUP INPUT

3.8. DIGITAL OUTPUTS

3.9. MAINS CONTACTOR OUTPUT

3.10. GENERATOR CONTACTOR OUTPUT

3.11. INPUT/OUTPUT EXTENSION

3.12. J1939-CANBUS PORT

3.13. USB DEVICE PORT

4. PLUG-IN MODULES

4.1. MODEM PLUG-IN

4.1.1. GSM MODEM SLOT

4.1.2. Wi-Fi SLOT

4.1.3. ETHERNET SLOT

4.1.4. RS-485 SLOT

4.2. SYNCHRONIZATION PLUG-IN

4.2.1. ANALOG AVR CONTROL OUTPUT

4.2.2. ANALOG GOVERNOR CONTROL OUTPUT

4.2.3. DATALINK-CANBUS PORT

4.2.4. ANALOG LOAD SHARE SIGNAL

4.3. ANALOG PLUG-IN

4.3.1. ANALOG I/O EXTENSION SLOT

4.3.2. 3 X MAINS CT INPUTS SLOT

4.4. COMMUNICATION SLOT

4.4.1. ETHERNET PORT

4.4.2. USB HOST PORT

4.4.3. RS-485 PORT

TABLE OF CONTENTS

D-500 MK2 User Manual Firmware V-6.3

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5. TOPOLOGIES

5.1. SELECTING THE TOPOLOGY

5.2. 3 PHASE, 4 WIRE, STAR

5.3. 3 PHASE, 3 WIRE, DELTA

5.4. 3 PHASE, 4 WIRE, DELTA

5.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)

5.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)

5.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)

5.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)

5.9. 1 PHASE, 2 WIRE

6. FUNCTIONALITIES

6.1. CT LOCATION SELECTION

6.2. SYNCHRONIZATION FUNCTIONALITY

6.3. MAINS SYNCHRONIZATION FUNCTIONALITY

6.4. SINGLE GENSET PARALLEL WITH MAINS

6.5. AMF FUNCTIONALITY

6.6. ATS FUNCTIONALITY

6.7. REMOTE START FUNCTIONALITY

6.8. ENGINE CONTROLLER FUNCTIONALITY

6.9. REMOTE DISPLAY UNIT FUNCTIONALITY

6.10. 400HZ OPERATION

7. CONNECTION DIAGRAMS

7.1. GENSET SYNCHRONIZATION FUNCTIONALITY

7.2. MAINS SYNCHRONIZATION FUNCTIONALITY

7.3. SINGLE GENSET PARALLEL WITH MAINS FUNCTIONALITY

7.4. AMF FUNCTIONALITY

7.5. ATS FUNCTIONALITY

7.6. REMOTE START FUNCTIONALITY

7.7. ENGINE CONTROL FUNCTIONALITY

7.8. REMOTE DISPLAY PANEL FUNCTIONALITY

8. TERMINAL DESCRIPTION

9. TECHNICAL SPECIFICATIONS

10. DESCRIPTION OF CONTROLS

10.1. FRONT PANEL FUNCTIONALITY

10.2. PUSHBUTTON FUNCTIONS

10.3. DISPLAY SCREEN ORGANIZATION

10.4. AUTOMATIC DISPLAY SCROLL

10.5. MEASURED PARAMETERS

10.6. LED LAMPS

11. WAVEFORM DISPLAY & HARMONIC ANALYSIS

12. DISPLAYING EVENT LOGS

D-500 MK2 User Manual Firmware V-6.3

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13. STATISTICAL COUNTERS

13.1. FUEL FILLING COUNTER

13.2. FUEL CONSUMPTION MONITORING

14. OPERATION OF THE UNIT

14.1. QUICK START GUIDE

14.2. STOP MODE

14.3. AUTO MODE

14.4. RUN MODE, MANUAL CONTROL

14.5. TEST MODE

15. PROTECTIONS AND ALARMS

15.1. DISABLING ALL PROTECTIONS

15.2. SERVICE REQUEST ALARM

15.3. SHUTDOWN ALARMS

15.4. LOADDUMP ALARMS

15.5. WARNINGS

15.6. NON-VISUAL WARNINGS

16. PROGRAMMING

16.1. RESETTING TO FACTORY DEFAULTS

16.2. ENTERING THE PROGRAMMING MODE

16.3. NAVIGATING BETWEEN MENUS

16.4. MODIFYING PARAMETER VALUE

16.5. PROGRAMMING MODE EXIT

17. PROGRAM PARAMETER LIST

17.1. CONTROLLER CONFIGURATION GROUP

17.2. ELECTRICAL PARAMETERS GROUP

17.3. ENGINE PARAMETERS GROUP

17.4. ADJUST DATE AND TIME

17.5. WEEKLY OPERATION SCHEDULE

17.6. EXERCISER SCHEDULE

17.7. SENDER CONFIGURATION

17.8. DIGITAL INPUT CONFIGURATION

17.9. OUTPUT CONFIGURATION

17.10. SITE ID STRING

17.11. ENGINE SERIAL NUMBER

17.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS

17.13. GSM MODEM PARAMETERS

17.14. ETHERNET PARAMETERS

17.15. SNTP PARAMETERS

17.15. Wi-Fi PARAMETERS

17.17. SYNCHRONIZATION PARAMETERS

D-500 MK2 User Manual Firmware V-6.3

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18. ETHERNET CONFIGURATION

19. Wi-Fi CONFIGURATION

20. GSM CONFIGURATION

21. CRANK CUTTING

22. OVERCURRENT PROTECTION (IDMT)

23. MOTORIZED CIRCUIT BREAKER CONTROL

24. AUTO LEARNING

25. SPEED & VOLTAGE UP/DOWN RELAY OUTPUTS

25.1. SPEED UP/DOWN CONTROL

25.2. VOLTAGE UP/DOWN CONTROL

26. J1939 CANBUS ENGINE SUPPORT

27. GPS SUPPORT

28. SMS COMMANDS

29. LOAD TRANSFER MODES

29.1. TRANSFER WITH INTERRUPTION

29.2. UNINTERRUPTED TRANSFER

29.3. SOFT TRANSFER

30. LOAD SHARING

30.1. DIGITAL LOAD SHARING (DATALINK)

30.2. ANALOG LOAD SHARING

30.3. DROOP MODE OPERATION

31. PARALLELING WITH MAINS OPERATION

31.1. PEAK LOPPING

31.2. POWER EXPORT TO MAINS

31.3. DISTRIBUTED POWER EXPORT TO MAINS

31.4. PEAK LOPPING WITH GENSET PRIORITY

32. PROTECTION FUNCTIONS PARALLELING WITH MAINS

32.1. ROCOF FUNCTION (rate of change of frequency)

32.2. VECTOR SHIFT FUNCTION

32.3. OVER/UNDER FREQUENCY FUNCTION

32.4. OVER/UNDER VOLTAGE FUNCTION

32.5. MAINS REVERSE POWER FUNCTION

32.6. NO FREQUENCY FUNCTION

33. DATA RECORDING

33.1. DATA RECORDING MEDIA

33.2. DIRECTORY STRUCTURE

33.3. UNDERSTANDING THE CSV FORMAT

33.4. RECORDED DATA LIST, RECORD PERIOD

D-500 MK2 User Manual Firmware V-6.3

- 10 -

34. SOFTWARE FEATURES

34.1. LOAD SHEDDING / DUMMY LOAD

34.2. LOAD ADD / SUBSTRACT

34.3. FIVE STEP LOAD MANAGEMENT

34.4. REMOTE START OPERATION

34.5. DISABLE AUTO START, SIMULATE MAINS

34.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

34.7. DUAL GENSET MUTUAL STANDBY OPERATION

34.8. MULTIPLE VOLTAGE AND FREQUENCY

34.9. SINGLE PHASE OPERATION

34.10. EXTERNAL CONTROL OF THE UNIT

34.11. AUTOMATIC EXERCISER

34.12. WEEKLY OPERATION SCHEDULER

34.13. ENGINE HEATING OPERATION

34.14. ENGİNE IDLE SPEED OPERATİON

34.15. ENGINE BLOCK HEATER

34.16. FUEL PUMP CONTROL

34.17. GAS ENGINE FUEL SOLENOID CONTROL

34.18. PRE-TRANSFER SIGNAL

34.19. CHARGING THE ENGINE BATTERY

34.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS

34.21. COMBAT MODE

34.22. RESETTING THE CONTROLLER

34.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

34.24. ZERO POWER AT REST

35. MODBUS COMMUNICATIONS

35.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

35.2. PARAMETERS REQUIRED FOR MODBUS-TCP/IP VIA ETHERNET

35.3. DATA FORMATS

36. SNMP COMMUNICATIONS

36.1. PARAMETERS REQUIRED FOR SNMP VIA ETHERNET

36.2. SNMP TRAP MESSAGES

37. DECLARATION OF CONFORMITY

38. MAINTENANCE

39. DISPOSAL OF THE UNIT

40. ROHS COMPLIANCE

41. TROUBLESHOOTING GUIDE

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