Datakom D-200 MK2 Manuale utente

D-200 MK2 User Manual Firmware V-6.3

D-200 MK2

ADVANCED

GENSET

CONTROLLER

The D-200-MK2 is a next generation genset control unit

combining multi-functionality and wide communication

possibilities together with a reliable and low cost design.

The same controller provides AMF, ATS, Remote Start,

Engine Control functionalities.

The module comes ready for remote monitoring over

GSM or Ethernet with plug-in communication modules.

Various plug-in modules provide unlimited expansion

capabilities allowing to meet any special requirement.

The unit complies and mostly exceeds world’s tightest

safety, EMC, vibration and environmental standards for

the industrial category.

Software features are complete with easy firmware

upgrade process through USB port.

The Windows based PC software allows monitoring and

programming through USB, serial and GPRS.

The Rainbow Scada central monitoring service allows

monitoring and control of an unlimited number of

gensets from a single central location.

AMF unit

ATS unit

Remote start controller

Manual start controller

Engine controller

Waveform display of V & I

Harmonic analysis of V & I

CTs at genset or load side

• GSM Modem (2G-3G-4G) *

• Ethernet 100Mbps *

• Wi-Fi *

•RS-485 isolated (2400-57600baud) *

• RS-232 isolated (2400-57600baud) *

• USB Device

• J1939 CANBUS (optional)

• Web monitoring *

• Web programming *

• Central Monitoring through internet *

• SMS message sending *

• E-mail sending *

• PC software: Rainbow Plus

• Central monitoring *

• Modbus RTU through RS-485 *

• Modbus TCP/IP *

*Optional with plug-in module

3 phases 4 wires, star & delta

3 phases 3 wires, 3 CTs

3 phases 3 wires, 2 CTs

2 phases 3 wires

1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 2 -

Any unauthorized use or copying of the contents or any part of this document is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

This document describes minimum requirements and necessary steps for the successful installation of

the D-200 family units.

Follow carefully advices given in the document. These are often good practices for the installation of

genset control units which reduce future issues.

For all technical queries please contact Datakom at below e-mail address:

technical.support@datakom.com.tr

If additional information to this manual is required, please contact the manufacturer directly at below e-

mail address: technical.support@datakom.com.tr

Please provide following information in order to get answers to any question:

- Device model name (see the back panel of the unit),

- Complete serial number (see the back panel of the unit),

- Firmware version (read from the display screen),

- Measuring-circuit voltage and power supply voltage,

- Precise description of the query.

FILENAME

DESCRIPTION

500-Rainbow Installation

Rainbow Plus Installation Guide

500-Rainbow Usage

Rainbow Plus Usage Guide

500-GSM Configuration

GSM Configuration Guide for D-series

200-Firmware Update

Firmware Update Guide for D-200 D-300 and D-500-LITE

500-MODBUS

Modbus Application Manual for D-series

500-Rainbow Scada Usage

Rainbow Scada Usage Guide

QUERRIES

RELATED DOCUMENTS

ABOUT THIS DOCUMENT

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 3 -

REVISION

DATE

AUTHOR

DESCRIPTION

10.09.2019

First edition, firmware version 6.3

CAUTION: Potential risk of injury or death.

WARNING: Potential risk of malfunction or material damage.

ATTENTION: Useful hints for the understanding of device operation.

REVISION HISTORY

TERMINOLOGY

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 4 -

The D-xxx family units are available in various options and peripheral features. Please use below

information for ordering the correct version:

D200

-M2

-J

-G

-T

-00

Screw type bracket

Stock Code=J10P01 (per unit)

Self Retaining type bracket

Stock Code=K16P01 (per unit)

Sealing Gasket

SPARE PARTS

ORDERING CODES

Family Code

PLUG-IN MODULE

M2: 2G-GSM Modem

M3: 3G-GSM Modem

M4: 4G-GSM Modem

W: WiFi module

E: Ethernet module

R4: RS-485 module

R2: RS-232 module

With Conformal

Coating

Variant

00: standard unit

01...99: customer

specific products

With Sealing

Gasket

With CANBUS

J1939 port

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 5 -

▪Electrical equipment should be installed only by qualified

specialist. No responsibility is assured by the manufacturer or

any of its subsidiaries for any consequences resulting from the

non-compliance to these instructions.

▪Check the unit for cracks and damages due to transportation. Do

not install damaged equipment.

▪Do not open the unit. There are no serviceable parts inside.

▪Fuses must be connected to the power supply and phase voltage

inputs, in close proximity of the unit.

▪Fuses must be of fast type (FF) with a maximum rating of 6A.

▪Disconnect all power before working on equipment.

▪When the unit is connected to the network do not touch

terminals.

▪Short circuit terminals of unused current transformers.

▪Any electrical parameter applied to the device must be in the

range specified in the user manual. Although the unit is designed

with a wide safety margin, over-range parameters may reduce

lifetime, alter operational precision or even damage the unit.

▪Do not try to clean the device with solvent or the like. Only clean

with a dump cloth.

▪Verify correct terminal connections before applying power.

▪Only for front panel mounting.

SAFETY NOTICE

Failure to follow below instructions

will result in death or serious injury

Current Transformers must be used for current measurement.

No direct connection allowed.

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 6 -

1. INSTALLATION INSTRUCTIONS

2. MOUNTING

2.1 DIMENSIONS

2.2 SEALING, GASKET

2.3 ELECTRICAL INSTALLATION

3. TERMINAL DESCRIPTIONS

3.1. BATTERY VOLTAGE INPUT

3.2. AC VOLTAGE INPUTS

3.3. AC CURRENT INPUTS

3.4. DIGITAL INPUTS

3.5. ANALOG SENDER INPUTS AND SENDER GROUND

3.6. CHARGE INPUT TERMINAL

3.7. MAGNETIC PICKUP INPUT

3.8. MAINS CONTACTOR OUTPUT

3.9. GENERATOR CONTACTOR OUTPUT

3.10. DIGITAL OUTPUTS

3.11. -

3.12. RS-485 PORT (PLUG-IN MODULE)

3.13. J1939-CANBUS PORT (OPTIONAL)

3.14. USB DEVICE PORT

3.15. GSM MODEM (PLUG-IN MODULE)

3.16. ETHERNET PORT (PLUG-IN MODULE)

3.17. WI-FI (PLUG-IN MODULE)

4. TOPOLOGIES

4.1. SELECTING THE TOPOLOGY

4.2. 3 PHASE, 4 WIRE, STAR

4.3. 3 PHASE, 3 WIRE, DELTA

4.4. 3 PHASE, 4 WIRE, DELTA

4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)

4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)

4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)

4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)

4.9. 1 PHASE, 2 WIRE

TABLE OF CONTENTS

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 7 -

5. FUNCTIONALITIES

5.1. CT LOCATION SELECTION

5.2. AMF FUNCTIONALITY

5.3. ATS FUNCTIONALITY

5.4. REMOTE START FUNCTIONALITY

5.5. ENGINE CONTROLLER FUNCTIONALITY

5.6. -

5.7. 400HZ OPERATION

6. CONNECTION DIAGRAMS

6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE

6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

6.3. ATS FUNCTIONALITY

6.4. REMOTE START FUNCTIONALITY

6.5. ENGINE CONTROL FUNCTIONALITY

6.6. -

7. TERMINAL DESCRIPTION

8. TECHNICAL SPECIFICATIONS

9. DESCRIPTION OF CONTROLS

9.1. FRONT PANEL FUNCTIONALITY

9.2. PUSHBUTTON FUNCTIONS

9.3. DISPLAY SCREEN ORGANIZATION

9.4. AUTOMATIC DISPLAY SCROLL

9.5. MEASURED PARAMETERS

9.6. LED LAMPS

10. WAVEFORM DISPLAY & HARMONIC ANALYSIS

11. DISPLAYING EVENT LOGS

12. STATISTICAL COUNTERS

12.1. FUEL FILLING COUNTER

12.2. FUEL CONSUMPTION MONITORING

13. OPERATION OF THE UNIT

13.1. QUICK START GUIDE

13.2. STOP MODE

13.3. AUTO MODE

13.4. RUN MODE

13.5. TEST MODE

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 8 -

14. PROTECTIONS AND ALARMS

14.1. DISABLING ALL PROTECTIONS

14.2. SERVICE REQUEST ALARM

14.3. SHUTDOWN ALARMS

14.4. LOADDUMP ALARMS

14.5. WARNINGS

14.6. NON-VISUAL WARNINGS

15. PROGRAMMING

15.1. RESETTING TO FACTORY DEFAULTS

15.2. ENTERING THE PROGRAMMING MODE

15.3. NAVIGATING BETWEEN MENUS

15.4. MODIFYING PARAMETER VALUE

15.5. PROGRAMMING MODE EXIT

16. PROGRAM PARAMETER LIST

16.1. CONTROLLER CONFIGURATION GROUP

16.2. ELECTRICAL PARAMETERS GROUP

16.3. ENGINE PARAMETERS GROUP

16.4. ADJUST DATE AND TIME

16.5. WEEKLY OPERATION SCHEDULE

16.6. EXERCISER SCHEDULE

16.7. SENDER CONFIGURATION

16.8. DIGITAL INPUT CONFIGURATION

16.9. OUTPUT CONFIGURATION

16.10. SITE ID STRING

16.11. ENGINE SERIAL NUMBER

16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS

16.13. GSM MODEM PARAMETERS

16.14. TCP/IP PARAMETERS

16.15. Wi-Fi PARAMETERS

17. ETHERNET CONFIGURATION

18. Wi-Fi CONFIGURATION

19. GSM CONFIGURATION

20. CRANK CUTTING

21. OVERCURRENT PROTECTION (IDMT)

22. MOTORIZED CIRCUIT BREAKER CONTROL

23. J1939 CANBUS ENGINE SUPPORT (OPTIONAL)

24. SMS COMMANDS

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 9 -

25. SOFTWARE FEATURES

25.1. LOAD SHEDDING / DUMMY LOAD

25.2. LOAD ADD / SUBSTRACT

25.3. FIVE STEP LOAD MANAGEMENT

25.4. REMOTE START OPERATION

25.5. DISABLE AUTO START, SIMULATE MAINS

25.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

25.7. DUAL GENSET MUTUAL STANDBY OPERATION

25.8. MULTIPLE VOLTAGE AND FREQUENCY

25.9. SINGLE PHASE OPERATION

25.10. EXTERNAL CONTROL OF THE UNIT

25.11. AUTOMATIC EXERCISER

25.12. WEEKLY OPERATION SCHEDULER

25.13. ENGINE HEATING OPERATION

25.14. ENGİNE IDLE SPEED OPERATİON

25.15. ENGINE BLOCK HEATER

25.16. FUEL PUMP CONTROL

25.17. GAS ENGINE FUEL SOLENOID CONTROL

25.18. PRE-TRANSFER SIGNAL

25.19. CHARGING THE ENGINE BATTERY

25.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS

25.21. COMBAT MODE

25.22. RESETTING THE CONTROLLER

25.23. -

25.24. ZERO POWER AT REST

26. MODBUS COMMUNICATIONS

27.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

27.2. DATA FORMATS

27. DECLARATION OF CONFORMITY

28. MAINTENANCE

29. DISPOSAL OF THE UNIT

30. ROHS COMPLIANCE

31. TROUBLESHOOTING GUIDE

D-200 MK2 User Manual Firmware V-6.3

L058D01-EN - 10 -

Before installation:

▪Read the user manual carefully, determine the correct connection diagram.

▪Remove all connectors and mounting brackets from the unit, then pass the unit through the

mounting opening.

▪Put mounting brackets and tighten. Do not tighten too much, this can brake the enclosure.

▪Make electrical connections with plugs removed from sockets, then place plugs to their sockets.

▪Be sure that adequate cooling is provided.

▪Be sure that the temperature of the environment will not exceed the maximum operating

temperature in any case.

Below conditions may damage the device:

▪Incorrect connections.

▪Incorrect power supply voltage.

▪Voltage at measuring terminals beyond specified range.

▪Voltage applied to digital inputs over specified range.

▪Current at measuring terminals beyond specified range.

▪Overload or short circuit at relay outputs

▪Connecting or removing data terminals when the unit is powered-up.

▪High voltage applied to communication ports.

▪Ground potential differences at non-isolated communication ports.

▪Excessive vibration, direct installation on vibrating parts.

Below conditions may cause abnormal operation:

▪Power supply voltage below minimum acceptable level.

▪Power supply frequency out of specified limits

▪Phase order of voltage inputs not correct.

▪Current transformers not matching related phases.

▪Current transformer polarity incorrect.

▪Missing grounding.

Current Transformers must be used for current

measurement.

No direct connection allowed.

1. INSTALLATION INSTRUCTIONS

Indice

Altri manuali Datakom Controllori

Datakom

Datakom D Series Manuale utente

Datakom

Datakom DKG-319 Manuale utente

Datakom

Datakom DKG-225 Manuale utente

Datakom

Datakom DKG-307 Manuale utente

Datakom

Datakom DKG-155 Manuale utente

Datakom

Datakom DKG-108 Manuale utente

Datakom

Datakom DKG-205 Manuale utente

Datakom

Datakom DK-40 Manuale utente

Datakom

Datakom D-500 MK3 Manuale utente

Datakom

Datakom DKG-114 Manuale

Datakom

Datakom D-500 MK2 Manuale utente

Datakom

Datakom DKG-119 Manuale utente

Datakom

Datakom DKG-379 Manuale utente

Datakom

Datakom DKG-325 Manuale utente

Datakom

Datakom DKG-190 Manuale utente

Datakom

Datakom D-500 Manuale utente

Datakom

Datakom DKG-209 Manuale utente

Datakom

Datakom DKG-225 Manuale utente

Datakom

Datakom DKG-116 Manuale utente

Datakom

Datakom D-300 MK2 Manuale utente

Datakom

Datakom D-500 MK3 Manuale utente

Datakom

Datakom DKG-509 Manuale utente

Datakom

Datakom DKG-255 Manuale utente

Datakom

Datakom DFC-0108 Manuale utente

Manuali Controllori popolari di altre marche

Digiplex

Digiplex DGP-848 Istruzioni operative

YASKAWA

YASKAWA SGM series Manuale utente

Sinope

Sinope Calypso RM3500ZB Manuale utente

Isimet

Isimet DLA Series Style 2 Manuale di installazione

LSIS

LSIS sv-ip5a Manuale utente

Rockwell Automation

Rockwell Automation 1769-L31 Manuale utente

Airflow

Airflow Uno hab Manuale utente

ABB

ABB ACS580-01 drives Manuale utente

Panasonic

Panasonic GM1 Series Manuale utente

Emerson

Emerson SW93 Manuale utente

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuale utente

Panasonic

Panasonic FP? Positioning Unit RTEX Manuale utente

Samson

Samson Type 5824 Manuale di servizio

Alpha IP

Alpha IP MIOB 21001 Manuale utente

Siemens

Siemens OpenAir GMA 1 Series Manuale utente

Surecom

Surecom SR-629 Manuale utente

Fishman

Fishman TriplePlay Manuale utente

Regulus

Regulus SRS1 T Manuale utente