
Installation and maintenance guide
7.3 Needle
7.4 Ugello
STANDARD NEEDLE NEEDLE FOR SENSOR
Code Description
110155 NEEDLE 0,2-0,3 MM
110156 NEEDLE 0,5 MM
110157 NEEDLE 0,8 MM
110158 NEEDLE 1,0 MM
110159 NEEDLE 1,2 MM
110160 NEEDLE 1,5 MM
110161 NEEDLE 2,0 MM
110162 NEEDLE 2,5 MM
Code Description
110696 NEEDLE 0,2-0,3 MM
111062 NEEDLE 0,5 MM
111930 NEEDLE 0,8 MM
111931 NEEDLE 1,0 MM
111932 NEEDLE 1,2 MM
111933 NEEDLE 1,5 MM
111934 NEEDLE 2,0 MM
111935 NEEDLE 2,5 MM
Copyright ALFRED SCHÜTZE Apparatebau GmbH ,
2022. All rights reserved.
Nozzle needles
8.4.1 Standard version
Nozzle needle, stainless steel, dia. 3 x 27 mm (7)
Nozzle needle, 0.2 / 0.3 mm, complete, Viton®
Nozzle needle, 0.5 mm, complete, Viton®
Nozzle needle, 0.8 mm, complete, Viton®
Nozzle needle, 1.0 mm, complete, Viton®
Nozzle needle, 1.2 mm, complete, Viton®
Nozzle needle, 1.5 mm, complete, Viton®
Nozzle needle, 2.0 mm, complete, Viton®
Nozzle needle, 2.5 mm, complete, Viton®
8.4.2 Standard V4A version
Nozzle needle, V4A, dia. 3 x 27 mm (7)
Nozzle needle, 0.2 / 0.3 mm, V4A, complete, Viton®
Nozzle needle, 0.5 mm, V4A, complete, Viton®
Nozzle needle, 0.8 mm, V4A, complete, Viton®
Nozzle needle, adhesive, stainless steel, dia. 3 x 27 mm (7)
Nozzle needle, adhesive, 0.2/0.3 mm, complete, Viton®
Nozzle needle, adhesive, 0.5 mm, complete, Viton®
Nozzle needle, adhesive, 0.8/1.0 mm, complete, Viton®
Nozzle needle, adhesive, 1.2 mm, complete, Viton®
Nozzle needle, adhesive, 1.5 mm, complete, Viton®
Nozzle needle, adhesive, 2.0 mm, complete, Viton®
Copyright ALFRED SCHÜTZE Apparatebau GmbH ,
2022. All rights reserved.
8.5.2 Connecting the sensor
For information on the electrical connection of the needle sensor, please refer to the enclosed
documentation for the sensor in the appendix (Chapter 12 "Appendix").
8.5.3 Nozzle needle for sensor
When using a raster needle sensor, one of the following nozzle needles is needed.
8.5.3.1 Standard version
Nozzle needle, stainless steel, dia. 3 x 31 mm (7)
Nozzle needle, 0.2/0.3 mm, complete, NA, Viton®
Nozzle needle, 0.5 mm, complete, NA, Viton®
Nozzle needle, 0.8 mm, complete, NA, Viton®
Nozzle needle, 1.0 mm, complete, NA, Viton®
Nozzle needle, 1.2 mm, complete, NA, Viton®
Nozzle needle, 1.5 mm, complete, NA, Viton®
Nozzle needle, 2.0 mm, complete, NA, Viton®
Nozzle needle, 2.5 mm, complete, NA, Viton®
Nozzle needle, adhesive, stainless steel, dia. 3 x 31 mm (7)
Nozzle needle, adhesive, 0.2/0.3 mm, complete, NA, Viton®
Nozzle needle, adhesive, 0.5 mm, complete, NA, Viton®
Nozzle needle, adhesive, 0.8/1.0 mm, complete, NA, Viton®
Nozzle needle, adhesive, 1.2 mm, complete, NA, Viton®
Nozzle needle, adhesive, 1.5 mm, complete, NA, Viton®
Nozzle needle, adhesive, 2.0 mm, complete, NA, Viton®
WARNING! Electrical hazard!
Work on the electrical equipment must only be carried out by qualified personnel in accordance
with the safety regulations.
Before beginning work, the electrical supply must be switched off, and secured against being
switched back on.
Special custom versions available on request.
Code Description
210110 NOZZLE 0,2 MM
210111 NOZZLE 0,3 MM
210112 NOZZLE 0,5 MM
210113 NOZZLE 0,8 MM
210114 NOZZLE 1,0 MM
210115 NOZZLE 1,2 MM
210116 NOZZLE 1,5 MM
210117 NOZZLE 2,0 MM
210118 NOZZLE 2,5 MM
Copyright ALFRED SCHÜTZE Apparatebau GmbH,
2022. All rights reserved.
8.2.4 Special round spray pattern version
Air cap, round spray pattern, special swirl valve
Air cap, round spray pattern, special swirl valve, 0.2–
1.0 mm
Nozzles (3.0)
8.3.1 Standard version
Nozzle, stainless steel, dia. 12 x 18 mm, AF size 6
Nozzle, 0.2 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 0.3 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 0.5 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 0.8 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 1.0 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 1.2 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 1.5 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 2.0 mm, stainless steel, 12 x 18 mm, AF size 7
Nozzle, 2.5 mm, stainless steel, 12 x 18 mm, AF size 7
The appropriate nozzle needles and air caps can be found in Chapter 8.4.1 and Chapter 8.2.1.
Copyright ALFRED SCHÜTZE Apparatebau GmbH ,
2022. All rights reserved.
8.3.2 Standard/swirl version
Nozzle, swirl, stainless steel, 12 x 18 mm, AF size 6
Nozzle, swirl, 0.2 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 0.3 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 0.5 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 0.6 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 0.7 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 0.8 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 1.0 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 1.2 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 1.5 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 1.8 mm, stainless steel, 12 x 18 mm, AF
size 7
Nozzle, swirl, 2.0 mm, stainless steel, 12 x 18 mm, AF
size 7
The appropriate nozzle needles and air caps can be found in Chapter 8.4.1 and Chapter 8.2.1.
STANDARD NOZZLE SPIN NOZZLE
Code Description
210776 NOZZLE 0,2 MM
210777 NOZZLE 0,3 MM
210778 NOZZLE 0,5 MM
210779 NOZZLE 0,8 MM
210780 NOZZLE 1,0 MM
210781 NOZZLE 1,2 MM
210782 NOZZLE 1,5 MM
210783 NOZZLE 2,0 MM
210784 NOZZLE 2,5 MM
COMPLETE SENSOR DAS-30
Code Description
320314 NEEDLE OPEN/CLOSE DETECTING SENSOR
Copyright ALFRED SCHÜTZE Apparatebau GmbH,
2022. All rights reserved.
Raster needle sensing
In the KA-2, a raster needle sensor can optionally be installed, the inductive sensor can be used to
monitor whether the needle is open.
Important: If damaged, use a different nozzle needle!
Sensor spindle, KA-2, complete
Sensor spindle, KA-2, complete
In conjunction with the appropriate nozzle needle (see Chapter: 8.5.3).
8.5.1 Adjusting the sensor
1. Glue the M4 x 0.5 screw sensor (2) into the sensor receptacle (1) over an installation
length of 14.5 mm using a high-strength threadlocker. (See drawing)
2. Screw the regulating spindle (5) in until the needle is closed and no more material
emerges from the nozzle.
3. Connect the sensor to a control device in order to adjust it.
4. Then push the spring (3) and the spindle guide (4) onto the sensor and insert them
together into the regulating spindle until a signal appears.
5. Unscrew the regulating spindle until the signal disappears (up to at most 6 clicks). If the
signal from the sensor has still not disappeared, finely adjust the sensor using the
spindle guide until the signal disappears.
6. Perform the fine adjustment by pushing the spindle guide back against the spring, so
that the sensor can be turned in the regulating spindle until the signal disappears.
7. Allow the spindle guide to latch back into the groove of the regulating spindle.