Delta Electronics AC Motor Drive VFD-VE Series Manuale utente

Preface

Thank you for choosing DELTA’s high-performance VFD-VE Series. The VFD-VE Series is

manufactured with high-quality components and materials and incorporates the latest

microprocessor technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following

safety guidelines before connecting power to the AC motor drive. Keep this operating manual at

hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor

drive are to do installation, start-up and maintenance. Always read this manual thoroughly before

using VFD-VE series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.

Failure to comply may result in personal injury and equipment damage. If you have any questions,

please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power

has been turned off. To prevent personal injury, please ensure that power has turned off before

opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage

levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and

W/T3 directly to the AC mains circuit power supply.

5. Ground the VFD-VE using the ground terminal. The grounding method must comply with the

laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring

Diagram.

6. VFD-VE series is used only to control variable speed of 3-phase induction motors, NOT for 1-

phase motors or other purpose.

7. VFD-VE series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive

easily damage by high-voltage.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,

high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic

particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or

electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the

equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the

motor may be damaged. Please use a frequency inverter duty motor or add an AC output

reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be ≤240V (≤480V for 460V models) and the mains

supply current capacity must be ≤5000A RMS (≤10000A RMS for the ≥40hp (30kW) models).

Table of Contents

Preface ............................................................................................................. i

Table of Contents .......................................................................................... iii

Chapter 1 Introduction ................................................................................ 1-1

1.1 Receiving and Inspection ................................................................... 1-2

1.1.1 Nameplate Information................................................................ 1-2

1.1.2 Model Explanation ...................................................................... 1-2

1.1.3 Series Number Explanation ........................................................ 1-3

1.1.4 Drive Frames and Appearances ................................................. 1-3

1.2 Preparation for Installation and Wiring ............................................... 1-4

1.2.1 Ambient Conditions..................................................................... 1-4

1.2.2 Remove Keypad ......................................................................... 1-6

1.2.3 Remove Front Cover................................................................... 1-7

1.2.4 Lifting .......................................................................................... 1-8

1.3 Dimensions......................................................................................... 1-9

Chapter 2 Installation and Wiring .............................................................. 2-1

2.1 Wiring ................................................................................................. 2-2

2.2 External Wiring ................................................................................... 2-4

2.3 Main Circuit ........................................................................................ 2-5

2.3.1 Main Circuit Connection.............................................................. 2-5

2.3.2 Main Circuit Terminals ................................................................ 2-9

2.4 Control Terminals .............................................................................2-10

Chapter 3 Digital Keypad Operation and Start Up ....................................3-1

3.1 Digital Keypad KPV-CE01 ..................................................................3-1

3.1.1 Description of the Digital Keypad KPV-CE01 .............................. 3-1

3.1.2 How to Operate the Digital Keypad KPV-CE01........................... 3-3

3.1.3 Dimension of the Digital Keypad .................................................3-5

3.1.4 Reference Table for the LCD Display of the Digital Keypad........ 3-5

3.1.5 Operation Method........................................................................ 3-6

3.2 Start-up...............................................................................................3-6

3.2.1 Preparations before Start-up ....................................................... 3-6

3.2.2 Trial Run......................................................................................3-8

Chapter 4 Parameters..................................................................................4-1

4.1 Summary of Parameter Settings.........................................................4-2

4.2 Version Differences ..........................................................................4-26

4.2.1 Version 2.02 .............................................................................. 4-26

4.2.2 Version 2.04 .............................................................................. 4-26

4.3 Description of Parameter Settings ....................................................4-38

Chapter 5 Troubleshooting .........................................................................5-1

5.1 Over Current (OC) ..............................................................................5-1

5.2 Ground Fault.......................................................................................5-2

5.3 Over Voltage (OV) ..............................................................................5-2

5.4 Low Voltage (Lv).................................................................................5-3

5.5 Over Heat (oH1, oH2, oH3) ................................................................5-4

5.6 Overload .............................................................................................5-4

5.7 Display of KPV-CE01 is Abnormal......................................................5-5

5.8 Phase Loss (PHL) .............................................................................. 5-5

5.9 Motor cannot Run............................................................................... 5-6

5.10 Motor Speed cannot be Changed..................................................... 5-7

5.11 Motor Stalls during Acceleration....................................................... 5-8

5.12 The Motor does not Run as Expected .............................................. 5-8

5.13 Electromagnetic/Induction Noise ...................................................... 5-9

5.14 Environmental Condition .................................................................. 5-9

5.15 Affecting Other Machines ............................................................... 5-10

Chapter 6 Fault Code Information and Maintenance................................ 6-1

6.1 Fault Code Information....................................................................... 6-1

6.1.1 Common Problems and Solutions............................................... 6-1

6.1.2 Reset .......................................................................................... 6-6

6.2 Maintenance and Inspections............................................................. 6-7

Appendix A Specifications ........................................................................ A-1

Appendix B Accessories ........................................................................... B-1

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1

B.1.1 Dimensions and Weights for Brake Resistors ............................ B-4

B.1.2 Specifications for Brake Unit ......................................................B-6

B.1.3 Dimensions for Brake Unit.......................................................... B-7

B.2 No-fuse Circuit Breaker Chart ............................................................B-9

B.3 Fuse Specification Chart ..................................................................B-10

B.4 AC Reactor ......................................................................................B-11

B.4.1 AC Input Reactor Recommended Value...................................B-11

B.4.2 AC Output Reactor Recommended Value ................................ B-11

B.4.3 Applications for AC Reactor......................................................B-13

B.5 Zero Phase Reactor (RF220X00A) ................................................. B-15

B.6 DC Choke Recommended Values................................................... B-16

B.7 Remote Controller RC-01 ................................................................ B-17

B.8 PG Card (for Encoder) .................................................................... B-18

B.8.1 EMV-PG01X .............................................................................B-18

B.8.2 EMV-PG01O.............................................................................B-21

B.8.3 EMV-PG01L..............................................................................B-25

B.9 AMD-EMI Filter Cross Reference .................................................... B-29

B.9.1 Dimensions ...............................................................................B-33

B.10 Multi-function I/O Extension Card.................................................. B-40

B.10.1 Functions ................................................................................B-40

B.10.2 Dimensions .............................................................................B-42

B.10.3 Wiring......................................................................................B-42

Appendix C How to Select the Right AC Motor Drive .............................. C-1

C.1 Capacity Formulas ............................................................................ C-1

C.2 General Precaution ........................................................................... C-3

C.3 How to Choose a Suitable Motor....................................................... C-5

Revision August 2008, 03VE, SW V2.04 1-1

Chapter 1 Introduction

The AC motor drive should be kept in the shipping carton or crate before installation. In order to

retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used

for an extended period of time. Storage conditions are:

CAUTION!

1. Store in a clean and dry location free from direct sunlight or corrosive fumes.

2. Store within an ambient temperature range of -10 °C to +40 °C.

3. Store within a relative humidity range of 0% to 90% and non-condensing environment.

4. Store within an air pressure range of 86 kPA to 106kPA.

5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding

environment is humid, you should put exsiccator in the package.

6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and

frost.

7. If the AC motor drive is stored for more than 3 months, the temperature should not be higher

than 30 °C. Storage longer than one year is not recommended, it could result in the degradation

of the electrolytic capacitors.

8. When the AC motor drive is not used for longer time after installation on building sites or places

with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.

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