Duerkopp Adler 171 Manuale utente
171 173
Spezialnähmaschine
Betriebsanleitung
Instruction manual
Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com
D
GB
Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:
05/2008 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 171621
Alle Rechte vorbehalten.
Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise
Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG
verboten.
All rights reserved.
Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Copyright © Dürkopp Adler AG - 2008
Foreword
This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.
The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.
The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.
The instruction manual must always be available at the machine/sewing
unit.
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
–Operation, including equipping, troubleshooting during the work
cycle, removing of fabric waste,
–Service (maintenance, inspection, repair) and/or
–Transport.
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
Never remove or disable any safety devices.
If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.
Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.
Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.
Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!
General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and
instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
5. Daily servicing work must be carried out only by appropriately
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as
the entire sewing unit is found to comply with EC directives.
13. The line cord should be equipped with a country-specific mains
plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).
It is absolutely necessary to respect the safety
instructions marked by these signs.
Danger of bodily injuries !
Please note also the general safety instructions.
Index Page:
Part 2: Installation instructions class 171 173
1. Scope of delivery .............................................. 3
2. General notes and securing devices .................................. 3
3. Assembling the stand
3.1 Assembling the stand components .................................... 4
3.2 Completingthetabletopwiththecontrolandfasteningittothestand............... 5
3.3 Self-manufacture of the table top ..................................... 5
3.4 Settingtheworkingheight ......................................... 6
4. Sewing drives
4.1 Drive category, type and use ....................................... 7
4.2 Numbers of stitches for three-phase current drives depending on the average
beltpulleydiameter ............................................. 7
4.3 Mounting the sewing drive ......................................... 8
4.4 Mounting the pedal .............................................. 8
4.5 Mounting the control for machines with direct drive .......................... 9
4.6 Mounting the set value initiator ...................................... 9
5. Mounting the machine head
5.1 Fitting the machine head .......................................... 10
5.2 Earthing .................................................... 11
5.3 FittingandtensioningtheV-belt...................................... 12
6. Connecting the sewing drive
6.1 Connecting the sewing drive to the mains ................................ 14
6.2 Mounting the sewing lamp (optional equipment) ............................ 14
6.3 Connecting the control DA220C ...................................... 14
6.4 Settingthemachine-specificparameters................................. 15
7. Adjusting the sewing drive
7.1 Rotationsenseofthesewingdrive.................................... 16
8. Pneumatic connection ........................................... 17
9. Lubrication
9.1 Oilreturn.................................................... 19
10. Sewing test .................................................. 19
GB
2
1
5
3
9
6
4
7
10
8
1. Scope of delivery
The scope of delivery is dependent on your order.
Prior to setting up, please check that all required parts are present.
This description is valid for a special sewing machine the individual
components of which are completely delivered by Dürkopp Adler AG.
Equipment (according to subclass):
–1 Thread reel holder
–2 Table top
–3 Control with main switch
–4 Maintenance unit
–5 Pedal rods
–6 Pedal
–7 Set value initiator (packed with the control unit)
–8Drawer
–9 Stand
–10 Machine head with sewing drive
2. General notes and securing devices
ATTENTION !
The special sewing machine must only be assembled by trained
specialists.
Securing devices
If you have bought an assembled special sewing machine, the
following securing devices have to be removed:
–Tapes and battens at machine head, table and stand.
3
GB
3. Assembling the stand
3.1 Assembling the stand components
–Mount the individual parts of the stand as shown in the illustration.
–Push the attached four stand feet 6 on.
–Slightly loosen the screws 4 on both sides of the cross struts 7 to
ensure the stability of the stand.
The stand must rest on the floor with all four feet!
–Tighten the screws 4 again.
–Screw on holder 8 for the oil can at the left stand spar.
4
1
2
3
4
5
6
7
15
14
13
12
11
10
9
8
14 13
GB
3.2 Completing the table top with the control and fastening it to the stand
–Insert the machine head support 15 into the bore of the table top
(class 171 only).
–Insert the rubber supports 14 for the machine head into the
recesses of the table top 12.
–Insert rubber corner 13.
–Screw drawer 11 with its holders underneath the table top on the
left.
–Screw cable duct 10 underneath the table top at the back.
–Punch-mark the positions of the screw connections of the oil drip
pan 2 and fasten it with wood screws under the cutout of the table
top.
–Fasten the table top 12 with wood screws (B8 x 35) on top of the
stand.
The alignment on the stand is specified by the measurements
indicated in the sketch.
–Insert the thread reel holder 1 into the bore of the table top and
fasten it with nuts and washers.
Mount and align thread reel holder and thread guiding arm.
The thread reel holder and the thread guiding arm must be
positioned vertically on top of each other.
3.3 Self-manufacture of the table top
If you manufacture the table top yourself, please take the
measurements from the illustrations on page 20 and 21.
5
6 7 m m
5 0 0 m m
1 0 6 0 m m
1 0 0 m m
3.4 Setting the working height
–The working height can be adjusted between 750 and 900 mm
(measured up to the top edge of the table top).
–Loosen screws 1 at the spars of the stand.
–Position the table top horizontally at the desired working height.
In order to avoid jamming pull out or push in both sides of the table top
equally.
–Fasten both screws 1.
6
1
1
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