DURKOPP ADLER 867 Manuale operativo

867

867-M

867-M PREMIUM

Additional Instructions

Remaining thread monitor

Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,

including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Table of Contents

Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 1

1 General information ...................................................................3

1.1 Components of the kit...................................................................3

1.2 Kits for M-TYPE PREMIUM..........................................................5

2 Assembling the remaining thread monitor ..............................6

2.1 Assembling the remaining thread monitor....................................6

2.2 Connecting the remaining thread monitor ....................................7

2.2.1 Connecting the remaining thread monitor

on Classic machines.....................................................................7

2.2.2 Connecting the remaining thread monitor

on PREMIUM machines .............................................................10

2.3 Setting the remaining thread monitor electrically........................12

2.4 Software settings........................................................................14

2.4.1 Parameter settings for classes 867 and 867-M..........................14

2.4.2 Parameter settings for class 867-M PREMIUM..........................16

Table of Contents

2 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018

General information

Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 3

1 General information

The remaining thread monitor (RTM) can be used with all 1-needle and

2-needle machines equipped with a thread cutter.

1.1 Components of the kit

Check whether the scope of delivery for the kit is correct prior to installation.

Thedifferentkits fortheremainingthreadmonitordifferinsomeparts,which

are listed separately below.

Part number Quantity Description

0667 155824 1 RTM carrier

0699 979265 1 Hose PUR, 0.9 m

9840 120106 3 Cable holder

9815 925002 1 Light barrier

9850 867003 1 Circuit board

9870 867003 1 Cable (RTM cable machine head)

9870 367003 1 Cable (367 valve)

0667 155840 1 Holder

9204 201667 8 Pan-head screw M4x10-H

9830 501010 4 Spacer

9710 900031 1 Connection plate

0911 000478 1 O-ring

0999 240389 1 Hose connector

9203 003097 2 Cylinder-head bolt M3x16

9204 200517 2 Pan-head screw M2x20-H

9710 061200 1 Magnet valve

0667 155930 1 Cover

9203 003157 2 Cylinder-head bolt M3x30

9710 982003 1 Silencer

9840 121002 3 Cable tie

9840 120025 2 Mounting clip

0791 867720 EN 1 Additional Instructions

Kit 0867 590104

9202 002077 1 Cylinder-head bolt M4x10

0767 150170 3 Bobbin

0867 150240 3 Bobbin

General information

4 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018

0867150170 1 Compression spring

0570 001847 1 Blanking plug

9203 003177 2 Cylinder-head bolt M3x40

9231 000347 2 Hexagon nut

Kit 0867 590114

0667 156014 1 Bobbin case

0667 155614 1 Bobbin case

9202 002078 1 Cylinder-head bolt M4x10

0667 150880 3 Bobbin

0867 150560 3 Bobbin

0867 150170 1 Compression spring

0570 001847 1 Blanking plug

9203 003177 2 Cylinder-head bolt M3x40

9231 000347 2 Hexagon nut

Kit 0867 590124

9202 002077 2 Cylinder-head bolt M4x10

0767 150170 6 Bobbin

0867 150240 6 Bobbin

9790 030020 1 Y-connection

0667 155594 2 Bobbin case

0867 150170 2 Compression spring

Kit 0867 590134

0667 156014 2 Bobbin case

0667 155614 2 Bobbin case

9202 002078 2 Cylinder-head bolt M4x10

0667 150880 6 Bobbin

0867 150560 6 Bobbin

9790 030020 1 Y-connection

0867 150170 2 Compression spring

Part number Quantity Description

General information

Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 5

1.2 Kits for M-TYPE PREMIUM

Important

Machines of the M-TYPE PREMIUM class are not equipped with

compressed air. If you want to assemble the remaining thread monitor

to a PREMIUM machine, you will need the following additional kits:

(see Parts List):

•9780 000108: Compressed air maintenance unit

•0867 593534: Pneumatic connection PREMIUM

•0797 003031: Pressure line K

Assembling the remaining thread monitor

6 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018

2 Assembling the remaining thread monitor

2.1 Assembling the remaining thread monitor

Fig. 1: Assembling the remaining thread monitor (1)

To assemble the remaining thread monitor:

1. Removeoldbobbincaseandreplaceit with the new bobbin case from

the kit.

2. Tighten the pre-assembled carriers (4) using the screws (3).

As a rule, the front edge of the remaining thread monitor (1) must be

assembled parallel to the front edge of the carrier (4).

3. Connect the hose (2) used for the blow-off.

WARNING

Risk of injury from sharp and moving parts!

Puncture or crushing possible.

Switch off the machine before assembling the

residual thread monitor.

(1) - Remaining thread monitor

(2) - Hose (3) - Screws

(4) - Carrier

①

②

③

④①

①

②

③

Assembling the remaining thread monitor

Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 7

4. Set the position of the remaining thread monitor (1) so that the light

beam hits the reflective surface of the bobbin through the slot in the

bobbin case.

2.2 Connecting the remaining thread monitor

2.2.1 Connecting the remaining thread monitor on Classic

machines

Fig. 2: Connecting the remaining thread monitor on Classic machines (1)

To connect the remaining thread monitor:

1. Insert spacer (3) into the holes of the remaining thread monitor carrier

plate (1).

2. Attach the circuit board (2).

3. Connect the cables to the circuit board (2):

•A= Valve circuit board

•B= Light barrier, left needle

•C= Light barrier, right needle

(1) - Remaining thread monitor carrier plate

(2) - Circuit board (3) - Spacer

②③

①ABC

Assembling the remaining thread monitor

8 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018

Fig. 3: Connecting the remaining thread monitor on Classic machines (2)

4. Fasten the cables with the cable clamps (4) to the base plate of the

remaining thread monitor control.

5. Screw the remaining thread monitor carrier plate (1) with the circuit

board (2) into the base plate using the screws (5).

Fig. 4: Connecting the remaining thread monitor on Classic machines (3)

6. Route the cable (6) through the cable holder (7) in the machine arm:

from the remaining thread monitor control to the valve circuit board.

7. Connectthecable (6)toplugconnection X24ofthevalvecircuitboard.

8. Guide the cables of the remaining thread monitors through the holes

in the base plate and fix them to the existing cables with cable tie.

(4) - Cable clamps (5) - Screw

④⑤

(6) - Cable (7) - Cable holder

⑥

⑦

X24

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