Emicon EMIBYTE IR.WU Series Guida rapida

Instructions:

Referring to the specify

Read and understand all

the present Manual before

any intervention.

PRESERVE THE PRESENT FOR FUTURE

The present Manual is composed by the followings:

• Conformity Declaration

• Technical Manual

INSTALLATION, USE AND

MANTEINANCE MANUAL

WU - WUL

WATER CHILLED CLOSE CONTROL UNITS

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English Rev. 1 02-2021 Istruzioni originali

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

The copy, transmission or memorisation of the present Manual is forbidden in any form without the written authorisation from the Manufac-

turer.

The Manufacturer can be contact to have any informations about his products.

7KH0DQXIDFWXUHUZRUNLQFRQVWDQWSROLF\RISURGXFWVGHYHORSPHQWDQGUHVHUYHVWKHULJKWWRPRGLI\HYHU\XQLWWKHVSHFL¿FVDQGWKHLQVWUXF-

tions about use and maintenance without any prior notice.

Confromity declaration

We declare under our responsability that the supplied units comply in every part with the CE mark directives and the current EN standards;

WKH&RQIRUPLW\GHFODUDWLRQLVDWWDFKHGWRWKHRQERDUGGRFXPHQWDWLRQ%HLQIRUPHGWKDWWKHXQLWFRQWDLQVÀXRULQDWHGJUHHQKRXVHVJDVHV

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

INDEX

1. INTRODUCTION.....................................................................................................................................................................................

1.1 Preliminary informations..............................................................................................................................................................

1.2 Instructions content and purpose ................................................................................................................................................

1.3 Instructions conservation.............................................................................................................................................................

1.4 Instructions updating ...................................................................................................................................................................

1.5 Instructions use ...........................................................................................................................................................................

1.6 Residual risks ..............................................................................................................................................................................

1.7 Safety symbols generality............................................................................................................................................................

1.8 Safety symbols ...........................................................................................................................................................................

1.9 Unit use’s limits and not allowed uses.........................................................................................................................................

8QLWLGHQWL¿FDWLRQ .......................................................................................................................................................................

2. TECHNICAL FEATURES ........................................................................................................................................................................

2.1 Unit description............................................................................................................................................................................

&RQ¿JXUDWLRQV .............................................................................................................................................................................

2.3 Options description......................................................................................................................................................................

2.4 Technical data..............................................................................................................................................................................

2.5 Use limits.....................................................................................................................................................................................

2.6 Sound data ..................................................................................................................................................................................

3. INSTALLAZION .......................................................................................................................................................................................

3.1 General advices and symbols use...............................................................................................................................................

3.2 Operators health and safety ........................................................................................................................................................

3.3 Individual protection devices .......................................................................................................................................................

3.4 Receipt and inspection ................................................................................................................................................................

3.5 Storage........................................................................................................................................................................................

3.6 Unpacking....................................................................................................................................................................................

3.7 Unit lifting and handling ...............................................................................................................................................................

3.8 Positioning and minimum technical clearances...........................................................................................................................

3.9 RS485 serial interface card .........................................................................................................................................................

3.10 Hydraulic circuit .........................................................................................................................................................................

3.11 Hydraulic connections................................................................................................................................................................

3.12 Chemical water characteristics..................................................................................................................................................

+\GUDXOLFFLUFXLW¿OOLQJ................................................................................................................................................................

3.14 System empty............................................................................................................................................................................

3.15 WU-WUL cooling circuit.............................................................................................................................................................

3.16 Condensing water connection ...................................................................................................................................................

+XPLGL¿HU2SWLRQDO+............................................................................................................................................................

3.18 Electric connections: safety primary advices.............................................................................................................................

3.19 Electrical data............................................................................................................................................................................

4.18 Power supply connection...........................................................................................................................................................

4 START UP ................................................................................................................................................................................................

4.1 Preliminary checks ......................................................................................................................................................................

4.2 Controller description...................................................................................................................................................................

4.3 Remote control description..........................................................................................................................................................

4.4 User interface ..............................................................................................................................................................................

5.USE .........................................................................................................................................................................................................

5.1 Password settings .......................................................................................................................................................................

5.2 Quick access menu .....................................................................................................................................................................

5.3 Main menu...................................................................................................................................................................................

6. UNIT MAINTENANCE ............................................................................................................................................................................

6.1 General advices...........................................................................................................................................................................

6.2 Unit access..................................................................................................................................................................................

6.3 Programmed maintenance ..........................................................................................................................................................

6.4 Periodical checks.........................................................................................................................................................................

6.5 Cooling circuit maintenance ........................................................................................................................................................

7. UNIT DISPOSAL .....................................................................................................................................................................................

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

7.1 Unit disconnection .......................................................................................................................................................................

7.2 Dismantling and recicyling...........................................................................................................................................................

5$((QRUP8(PHPEHUVRQO\..................................................................................................................................................

8. TROUBLESHOOTING ............................................................................................................................................................................

8.1 Fault detection.............................................................................................................................................................................

9. DIMENSIONAL DRAWINGS ...................................................................................................................................................................

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

1. INTRODUCTION

1.1 Preliminary informations

1.2 Instructions content and purpose

1.3 Instruction conservation

1.4 Instructions updating

1.5 Instructions use

The copy, transmission or memorisation of the present Manual is forbidden in any form without the written authorization from the Manufac-

turer.

The unit which the present Manual refers is designed only for the uses presented in the following pages, comply with their performances

and characteristics. Any contractual or extra-contractual liability of the Manufacturer for damages caused to people, animals, things or

environment during the installation, regulation, maintenance faults or improper uses are excluded.

All the not mentioned uses are not allowed.

The present documentation is an informative support and has not to be considered as a contract with third parts.

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and also the documentation in any moment without any prior notice.

The present instructions porpose to give all the informations cencerning the selection, installation, use and maintenance of the units. The

instructions are written following the UE legislative dispositions and to the technical available norms.

The instructions include the indication to avoid reasonably foreseeable improper uses of the unit.

The instructions must be stored in a proper place, away from the dust, humidity and where every person in charge to use and operate with

LWFRXOGHDVLO\¿QGWKHP

The instructions must be always on board during all the ycle life of the unit, therefore has to be transferred to every subsequent user.

Is suggested to verify that all the instructions are correctly updated to the last release available. Any updates sended to the user must be

kept attached to the present Manual.

The Manufacturer is available to provide any information about use of his products.

The instructions are integral part of the unit which are referred.

The users and operators must to consult the instructions before any intervention on the units and in occasion of any doubt

regarding the transport, handling, installation, maintenance, use and disposal of the unit.

In the following are mentioned all the graphic symbols which indicate all the operations must be safety done.

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

1.6 Residual risks

The units are deigned to reduce at minimum the risk for the people who will use them.

Anyway is impossible to eliminate completely the risk, so is strictly necessary refers to the following prescription in order to avoid them at

the maximum.

ELEMENTS

CONSIDERED

(if presents)

RESIDUAL RISK MODE PRECAUTIONS

Exchanger coils Small cutting wounds Contact Avoid the contact, use protective gloves.

Fans and grid fans. Injury

Insertion of tools through

the fans grid during the

fans operation

Do not insert any tools throught the fans grid during

their operation

Inside unit: compres-

sors and discharge gas

pipes

Burns Contact Avoid the contact, use protective gloves

Inside unit: metallic

components and

electrical cables.

Electrocution, several

burns

Power supply cables in-

sulation defect, electrical

tension on metallic com-

ponents.

Adequate supply line electrical protection; utmost

care making the metallic parts ground connection.

Outside unit: Area

around the unit

Intoxicaions, several

burns

Fire due to short-circuit or

overheating of the power

supply line upstream of the

unit’s electrical panel

Section of the cables and protection system of the po-

wer supply line complying with the standard in force

High pressure safety

YDOYHLISUHVHQW

Intoxications, several

burns, hearing loss

High pressure valve inter-

vention with the cooling

circuit panel open

Avoid opening the refrigeration circuit compartment

as much as possible; carefully check the value of

intervention of the condensation pressure valve;

use all the high pressure personal protection sa-

fety devices required by law. Use all the personal

protection devices required by law. PPE must also

protect against gas leakage from the safety valve.

The discharge of these valve is director to prevent

damage to people or things.

Unit

Burst, injuries, burns,

poisoning due to exter-

nal incense.

Fire due to natural disaster

or combustion of elemets

adjacent to the unit.

3UHSDUHWKHQHFHVVDU\¿UH¿JKWLQJHTXLSPHQWDQG

or adequate signals indicating that the uniti s under

pressure

Unit

Burst, injuries, poiso-

ning, electrocution due

to natural disasters,

earthquake

Breaks, sagging for natu-

ral disasters or earthquake

Prepare the necessary precautions, both electrical

DGHTXDWH WKHUPDO PDJQHWLF FLUFXLW EUHDNHU DQG

electrical protection of the power supply lines; tre-

atment for maximum calamity when connecting the

PHWDOSDUWVWRHDUWKDQGPHFKDQLFDOIRUH[DPSOH

special antisismic anchors or anti-vibration dampers

WRDYRLGFDXVHDFFLGHQWDOVEUHDNDJHVRUIDOOV

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

PROHIBITION

%ODFNV\PEROLQVLGHDUHGFLUFOHZLWKUHGGLDJRQDOLQGLFDWHVD¿UELGGHQDFWLRQ

ADVISE

A black graphic symbol inside a yellow triangle with black edges indicates a danger.

MANDATORY ACTION

A whyte symbol inside a blue circle indicates a mandatory action to avoia a risk.

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ISO 3864-2 compied combined safety symbols:

1.7 Safety symbols generality

ISO 3864-2 complied safety symbols:

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

GENERIC DANGER

Follow strictly all the advises near the symbol.

Failure to follow the indications could generate use health risks.

ELECTRICAL DANGER

Follow strictly all the advises near the symbol.

The symbol indicates unit components or, int he present Manual, actions could generate electrical risks.

MOVING COMPONENTS

The symbol indicates unit’s moving components could generate risk situations

HOT SURFACES

The symbol indicates uni’s components could be very hot and can cause several burns

SHARP EDGES/SURFACES

The symbol indicates unit components could cause cutting wounds by contact.

GROUND CONNECTION

The symbol indicates the unit’s ground connection point.

READ AND UNDERSTAND THE INSTRUCTIONS

Read and understand the instructions before any intervention on the unit.

RECOVERABLE OR RECYCLABLE MATERIAL

1.8 Safety symbols

The unit is not suitable to operate in environmental:

• Excessively dusty or potentially explosive;

• Where are present excessive vibrations;

:KHUHDUHSUHVHQWHOHFWURPDJQHWLF¿HOGV

• Where are present aggressive ambients.

The uniti s designed and produced esclusively for the Manual “Use limits” mentioned uses; any other use is forbidden because could ge-

nerate user health risks

1.9 Unit use’s limits and not allowed uses

Rev. 1 02-2021

TEL.+39 0543495611 FAX+39 0543 495612

Via A.Volta 49 Meldola FC ITALY

MODELLO

MODEL

MODèLE

MODEL





IR.WU 240

MATRICOLA

SERIAL NR

N°DE SèRIE

STAMM NR

ALIMENTAZIONE ELET.

SUPPLY VOLTAGE

ALIMENTATION ELECT.

SPANNUNG

PED CATEGORIA

PED CATEGORY

PED KATEGORIE

CATèGORIE PED

ANNO DI COSTRUZIONE

MANIFACTURE YEAR

JAHR VON KONSTRUCT

ANNè DE FABBRICA

PESO OPERATIVO

OPERATING WEIGHT

POIDS OPERATION.

ARBEITSGEWICHT

GAS REFRIGERAN

REFRIGERANT

RèFRIGèRANT

KALTEMITTEL



VOLUME INTERNO

INTERNAL VOLUME

INNENVOLUMEN

VOLULME INTERNE

PRESSIONE DI PROGETTO

DESIGN PRESSURE

DRUCK DES PROJEKTES

PRESSION DE PROJET





222

2021

Kg.

6,0

Bar

MAX TEMPERAURA PROGETTO

MAX DESIGN TEMPERATURE

MAXIMALE TEMP.DES PROJEKTES

MAXIMUM TEMP DE PROJET

°C

CORRENTE MAX

MAX CURRENT INPUT

MAXIMALEN STROM

AMPèRES MAXIMALE

ASSORBIMENTO ELETTRICO NOMINALE

NOMINAL ABSORBED POWER

NOMINALE LEISTUNGSAUFNAHME

PUISSANCE èLECTRIQUE NOMINALE

2,6

CORRENTE CORTO CIRCUITO

SHORT CIRCUIT CURRENT

COURANT COURT-CIRCUIT

STROM KURZSCHLUSS

REN

AX CURR

MAXIMA

AMP

èRES MAXI

ORBIMEN

L ABSOR

LEISTUN

PUT









DRU

PRESSIO

MAX TEM

MAX

RESSIONE

GN PRES

DES PROJ

DE PROJ

RNO

NAL VOLUME

NENVOLUM

OLULME INTERN

ROGET













MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

THE PLATE MUST NEVER BE REMOVED FROM THE UNIT

Each unit has an indelable plate which contains it’s main informations; the data plate could be different from the Technical Manual because

in the Manual are mentioned the standard ones without any option installed.

On the serial number i salso mentioned the refrigerant charge.

For the not mentioned electrical informations refer to the Wiring diagram attached to the present Manual. Hereafter is reported a FAC-

SIMILE of the plate.

8QLWLGHQWLÀFDWLRQ

Rev. 1 02-2021

MTEC.IR.WU.GB-1 Use and Maintenance Manual IR.WU series English

Emibyte IR.WU Water chilled Close Control Units

2. TECHNICAL FEATURES

2.1 Unit description

Emibyte IR.WUFORVHFRQWUROXQLWDUHGHVLJQHGDQGUHDOL]HGWRFRQGLWLRQLQJRIWHFKQRORJLFDOSODQWVGDWDFHQWHUZKHUHVSHFL¿FWKHUPR

igrometric conditions are requested, with a strictly control.

Emibyte series presents the following chilled water range:

 )&RQ¿JXUDWLRQ)URQWGLVFKDUJH

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 //&RQ¿JXUDWLRQ/DWHUDO/HIWGLVFKDUJH

&/&RQ¿JXUDWLRQ&ORVH/RRS/HIW5LJKWGLVFKDUJH

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IR.WU series is composed by an unique fans module air treatment.

Emibyte IR.WUVHULHVLVFRPSRVHGE\WKHXSSHUSDUWDVIRUDLUWUHDWPHQWDQGWKHLQWHUQDOIDQVPRGXOHLQVWDOOHGXQGHUWKHIDOVHÀRRU

DVSLUDWLRQFHQWULIXJDOIDQVZLWKEDFNFXUYHGEODGHVPDGHRIKLJKHI¿FHQF\FRPSRVLWHPDWHULDOHTXLSSHGZLWKWULSKDVHHOHFWULFDOPRWRU

directly coupled, with IP%$ protection degree F Class provided with internal thermal protection of electrical motor winding.

2.1.1 Frame

The modular structure of this equipment is made up of pressed-formed sections in galvanized sheet elements painted with a RAL 9004

epoxy powder cycle.

The elements are assembled together to make up a sturdy frame, capable of supporting units parts and to sustain strain which may derive

from unit handling and operation.

The devices are arranged inside the frame in a way that they are easy to reach from the front to make necessary handling during unit

operation and easier, more safety maintenance.

2.1.2 EC radial fans

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The electric motori s suitable to be used at a variable rotation speed managed using the controller with 0-10V signal. The blades , with a

commutated motor equièpped with internal thermal protection.

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FRLOVXUIDFHLQFUHDVLQJWKH¿OPW\SHFRQGHQVDWLRQDQGDYRLGLQJWKHGHZGUDJJLQJULVNRXWVLGHRIFRQGHQVDWLRQWUD\7KHDOXPLQLXP¿QVDUH

equipped with spacer collars against which the copper tubes are forced by expansion, so as to reduce the thermal contact resistance to a

minimum.

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drop to a acceptable range. The cooling circuit are designed and realized in order to maximize the capacity avoiding an excessive pressure

drop, granting a good refrigerant speed.

Each coil is tested by Manufacturer before the installation.

2.1.4 Electrical heaters

Emibyte IR.WU series have as an optional electrical heaters to post-heat the discahrge air in order to compensate the unit sensible cooling

GXULQJGHKXPLGL¿FF\FOH

The electrical heaters are installed directy by the Manufacturer:

• In the IR.WU series are installed on the coil, in the air outlet and managed directly by onboard controller.

2.1.5 Electrical board

The unit electrical board is in compliance with the European regulations in force and has been realized inside a metal compartment with

main characteristics are the following:

• 7KUHHSKDVHVSRZHUVXSSO\93K+]RQDOOXQLWVXQOHVVGLIIHUHQWVSHFLDOUHTXHVWVDUHGHPDQGHG

• Auxiliary circuit in low voltage 24VAc with isolation transformer;

• 0DLQVZLWFKPHFKDQLFDOLQWHUORFNLVDQRSWLRQDO

• Terminal board for signal and control free contacts.

In this compartment, which access is allowed by a main switch, are contained moreover the following main devices:

• Contactors;

• Transformers;

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