EMTEST UCS 500Mx Manuale di istruzioni

Manual

For Operation

UCS 500Mx

The ultra-compact simulator

and its system modules

UCS 500 upgrade version

UCS 500 M4

UCS 500 M6

UCS 500 M6A

UCS500Mx - designed as a modular system - is the most

intelligent solution offering exactly what you need for full-

compliant immunity tests against transient and power fail

phenomena. The distinct operation features, convenient DUT

connection facilities, a clearly arranged menu structure and

display philosophy as well as the pre-programmed standard test

routines make testing easy, reliable and safe. Extendable by a

variety of test accessories the UCS500Mx is a universal

equipment for abroad range of recommendations even for three-

phase applications up to 100A

EN/IEC 61000-4-2

EN/IEC 61000-4-4

EN/IEC 61000-4-5

EN/IEC 61000-4-8

EN/IEC 61000-4-9

EN/IEC 61000-4-11

EN/IEC 61000-4-12

EN/IEC 61000-4-29

EN 61000-6-1

EN 61000-6-2

Version: 3.05 / 31.01.2005

emc test equipment

Replaces: 3.04 / 17.12.2004

Filename: UCS500Mx operating manual V305.doc

Printdate: 31.01.05

EM TEST UCS 500 Series

Operating Manual V 3.05 2/ 57

Contens

1. Model Overview ..............................................................................................................4

1.1. UCS Models.......................................................................................................................................4

2. Standards covered by UCS 500 M4 / M6 / M6A ............................................................ 4

3. Operating Functions.......................................................................................................5

3.1. Front view...........................................................................................................................................5

3.2. Rear view...........................................................................................................................................6

4. Operation......................................................................................................................... 9

4.1. Description of the menus ...................................................................................................................9

4.2. Menu structure...................................................................................................................................9

4.3. Main Menu........................................................................................................................................10

4.4. Service .............................................................................................................................................11

4.5. Setup................................................................................................................................................12

5. Test Equipment UCS 500 M .........................................................................................13

6. Technical data...............................................................................................................14

6.1. EFT Electrical Fast Transients Burst as per IEC 61000-4-4...............................................................14

6.2. SURGE Immunity requirements as per IEC 61000-4-5...................................................................15

6.3. Power Fail Generator as per IEC 61000-4-11 .................................................................................16

6.4. ESD as per EN 61000-4-2, EN 61000-6-1/2, IEC 61000-4-2, IEC 801-2........................................17

6.5. General Specifications.....................................................................................................................17

6.6. UCS 500 upgrade version................................................................................................................18

7. Maintenance and service .............................................................................................19

7.1. General.............................................................................................................................................19

7.2. Test set- up......................................................................................................................................19

7.3. Calibration and verification...............................................................................................................19

8. Delivery Groups............................................................................................................20

8.1. Basic equipment...............................................................................................................................20

8.2. Accessories and options..................................................................................................................20

9. EFT Burst as per IEC 61000-4-4.................................................................................. 21

9.1. Operation..........................................................................................................................................21

9.1.1. Quick Start .......................................................................................................................................21

9.1.2. Standard test routines.....................................................................................................................22

9.1.3. User Test Routines ..........................................................................................................................23

9.2. Burst generation...............................................................................................................................25

9.3. Test level with Burst as per IEC 61000-4-4 Ed.2.............................................................................25

9.4. Coupling decoupling network...........................................................................................................26

9.4.1. Coupling/decoupling network for ac/dc power lines.........................................................................26

9.4.2. Capacitive coupling clamp...............................................................................................................27

9.5. Burst Test Setup ..............................................................................................................................27

10. Surge Immunity as per IEC 61000-4-5.........................................................................28

10.1. Operation..........................................................................................................................................28

10.1.1. Quick Start .......................................................................................................................................29

10.1.2. Standard test Routine ......................................................................................................................30

10.1.3. User Test Routines ..........................................................................................................................32

10.1.4. Pulsed magnetic field as per IEC 61000-4-9 ...................................................................................33

10.1.5. Ring Wave........................................................................................................................................34

10.1.6. Setup current limiter for surge current .............................................................................................34

10.2. Surge pulse generation....................................................................................................................35

10.3. Coupling decoupling network...........................................................................................................35

10.3.1. Coupling to ac/dc power supply lines...............................................................................................35

10.3.2. Coupling to I / O lines.......................................................................................................................35

10.4. Test set-up.......................................................................................................................................35

EM TEST UCS 500 Series

Operating Manual V 3.05 3/ 57

11. Voltage Dips as per IEC 61000-4-11 ............................................................................ 36

11.1. Operation..........................................................................................................................................36

11.1.1. Quick Start .......................................................................................................................................37

11.1.2. Standard Test Routines ...................................................................................................................38

11.1.3. User test routines.............................................................................................................................41

11.2. The Power Fail Test.........................................................................................................................42

11.3. The Power Fail Test.........................................................................................................................43

11.3.1. Voltage Interruptions........................................................................................................................43

11.3.2. Voltage dips, voltage variations .......................................................................................................44

11.4. DC Power networks .........................................................................................................................44

11.5. Test setup and accessories .............................................................................................................45

11.5.1. Transformer type V4780 ..................................................................................................................45

11.5.2. Motor variac type MV 2616..............................................................................................................47

11.6. 50/60Hz Magnetic Field as per IEC 61000-4-8................................................................................49

12. Electrostatic Discharge as per IEC 61000-4-2............................................................50

12.1. Operation..........................................................................................................................................50

12.2. Quick Start .......................................................................................................................................51

12.3. Standard test routines......................................................................................................................51

12.4. ESD Generator.................................................................................................................................52

12.4.1. Test set-up according IEC 61000-4-2..............................................................................................52

12.4.2. Test application................................................................................................................................53

12.4.3. Test Level IEC 61000 - 4 - 2............................................................................................................53

12.4.4. Discharge Unit..................................................................................................................................54

13. Appendix .......................................................................................................................55

13.1. Declaration of CE-Conformity..........................................................................................................55

13.2. UCS 500 M - General Diagram........................................................................................................56

13.3. Main diagram control connection.....................................................................................................56

13.4. Main diagram high voltage connection ............................................................................................57

EM TEST UCS 500 Series

Operating Manual V 3.05 4/ 57

1. Model Overview

1.1. UCS Models

Standard models

Model Pulse voltage CDN

UCS 500 4kV 250V 16A einphasig upgrade version

UCS 500 M4 4kV 250V 16A single phase

UCS 500 M6 6kV 250V 16A single phase

UCS 500 M6A 6kV 250V 16A single phase

Special models

Special models have the index UCS500Mx Sx. The difference to the standard models are the voltage and current

ranges. The operation is the same as by the standard UCS equipment’s.

Model Pulse voltage CDN

UCS 500 M4 S1 4kV 250V 32A single phase

2. Standards covered by UCS 500 M4 / M6 / M6A

A fully equipped UCS 500M covers the following standards

- IEC 61000-4-2 ESD

- IEC 61000-4-4 Burst

- IEC 61000-4-5 Surge

- IEC 61000-4-8 50/60Hz magnetic field

- IEC 61000-4-9 Pulse magnetic field

- IEC 61000-4-11 Voltage dips

Voltage interruptions

Voltage variations for ac power mains supply

- IEC 61000-4-12 Ringwave

- IEC 61000-4-29 Voltage interruptions

Voltage dips for dc power supply systems

- ANSI Surge with 2ΩΩ couplings ( M6A only )

EM TEST UCS 500 Series

Operating Manual V 3.05 5/ 57

3. Operating Functions

3.1. Front view

1Display

2"Test On"

3Function keys "F1..F7

4Knob (Inc / Dec

5Cursor keys "←" and "→"

6Exit

7Escape

8CRO U (surge

9CRO I (surge

10 CRO trigger output ↑5V

11 HV pulse Burst output 50 Ω

12 Ground reference

13 Coupling ( burst, surge and ESD

14 Channel PF1 and PF2

15 EUT test supply

1Display

All functions and parameters are displayed (8 lines with max. 40 characters).

2Test On

By pressing the key "Test On" the test procedure is initiated with the preselected parameters. The red LED indicates the

trigger of a burst event.

3Function keys "F1 .. F7

Parameters and functions, displayed in the lowest line, can be selected with the related function key.

4Knob (Inc / Dec

The knob increments or decrements test parameters with a numeric value or selects from a list of parameters.

5Cursor keys

Parameters and functions can be changed on-line. The selection of these parameters is realized with the cursor moving to

the left or to the right.

6Exit

Pressing of the Exit function will cause a reset of the firmware. This is only possible if no test routine is running.

7ESC

When pressing the ESC button the user moves back one page in the menu.

8CRO U (surge)

At the BNC output the voltage pulse (surge) of the generator can be measured. The max. level is 10V

9CRO I (surge

At the BNC output the current pulse (surge) of the generator can be measured. The max. level is 10V

10 BNC - CRO Trigger

At the BNC output the generator trigger can be checked, e.g. the burst duration, the burst repetition rate and the spike

frequency (+15 V rectangular). This output can be generally used as oscilloscope trigger output and is synchronous to the

following events

- Burst and surge release

- Voltage dip or interruption, start of the event

- ESD contact discharge

11 HV pulse output 50

External coupling devices such as the capacitive coupling clamp and the 3-phase coupling network are connected to the

coaxial 50 ohm output. Also the calibration of the generator is handled at this output

12 Ground reference

During test or calibration procedure the burst generator must be grounded to the reference ground plane

13 Coupling mode

The actual coupling mode is indicated by LED

14 Channel PF1/PF2

This LED indicates the channel mode during the power fail test.

15 EUT test supply

For single-phase EUT the coupling/decoupling network is part of the generator. The EUT is powered via the safety banana

plugs at the front panel of the simulator

EM TEST UCS 500 Series

Operating Manual V 3.05 6/ 57

3.2. Rear view

1Test supply input; channel PF1 together with

the red lamp for phase indication

2Test supply input; channel PF2 together with

the red lamp for phase indication

3Test supply input neutral

4Test supply input PE

5Sync input

6Reference earth connection

7HV output for Surge pulse

8Common output for Surge pulse

1Test supply PF1

The phase of the power supply for the EUT is connected to the banana connector PF1. The phase L is

conducted to the EUT voltage supply via PF1 if channel PF1 is selected in the set-up menu.

To guarantee a correct function of the synchronization the phase shall be connected to this input. The red lamp

than shall be alighted

2Test supply PF2

The phase of the power supply for the EUT is connected to the banana connector PF2. This input is generally

used for voltage dip testing as per IEC 61000-4-11. At this input the reduced dip voltage is applied The phase L

is conducted to the EUT voltage supply via PF2 if channel PF2 is selected in the set-up menu. Normally a variac

is connected to PF2, e.g., 0-250V. A motor driven variac can be controlled via a 0-10V analogue control output.

To guarantee a correct function of the synchronization the phase shall be connected to this input. The red lamp

than shall be alighted

3Test supply neutral ( PF1/PF2 )

The neutral line of the power supply for the EUT is connected to the banana connector N

4Test supply PE ( PF1/PF2 )

The protective earth line of the power supply for the EUT is connected to the banana connector PE

5SYNC input

An ac voltage to which the events shall be synchronized is connected to this input. If no voltage is available the

tests are started automatically in asynchronous mode. Normally this input shall be connected directly to L of the

channel PF1. The maximum input voltage is 250Vac

6Reference earth connection

The generator has to be connected to the reference earth plane of the test set up. The connection at the rear

part of the generator is an alternative to the grounding point at the front panel

Connection EUT supply

The EUT power supply is normally connected to

the UCS plugs PF1, N and PE

A tap of a motor variac or adapting transformer for

power fail testing is connected to the connection

PF2.

The phase synchronisation SYNC must be

connected to PF1. By missing this connection all

tests runs in asynchronous mede with no phase

angle adjust for pulse release.

The earth bolt must be connected to the ground

reference.

EM TEST UCS 500 Series

Operating Manual V 3.05 7/ 57

7HV output for Surge pulse

8Common output for Surge pulse

9Ventilation

10 Warning lamp

11 External trigger

12 BNC connector MON U

13 BNC connector MON I

7HV output

The coax plug is the HV HIGH output of the simulator. It is used for external coupling/decoupling networks as

well as for the RWG 500 modules

8COM output

The Com output is the HV LOW output of the simulator. The output is floating

Attention

The direct output of the surge generator is located at the rear panel of the instrument, HV and

COM. It is not allowed to connect these outputs to any other coupling/decoupling network than

manufactured by EM TEST, e.g. the types CNV and CNI. Before to connect any external

networks to this output the operator must contact the manufacturer. Any damages due to this

matter are not covered by warranty.

The direct pulse output shall also not be used to connect the generator directly to any power

conducting lines

The waveshape measured at the direct pulse output must not be within the tolerances specified in

IEC 61000-4-5. The pulse shape shall be verified at the CDN output directly, no matter whether it

is an internal or external CDN.

9Ventilation

After long term duration tests the generator should keep on running for some minutes to cool down the system.

10 Warning lamp

A voltage free contact is available for external warning indications (warning lamp). The signal is generated after

pressing TEST ON.

11 External trigger

One single event, burst, surge, voltage dip or ESD can be released. Trigger level 5-15V positive going.

12 BNC connector MON U

At this BNC connector the output power supply voltage for the EUT can be measured. The max. level is 10V.

13 BNC connector MON I

At this BNC connector the output current for the EUT can be measured, e.g. the nominal current or the peak

inrush current. The rating is 10mV/A.

EM TEST UCS 500 Series

Operating Manual V 3.05 8/ 57

14 Control voltage 0-10V

15 Security circuit

16 Mains selector 115V / 230V

17 Power on switch

18 Fuse of the high voltage power supply

19 Serial interface RS 232

20 Parallel interface IEEE

21 Remote control connector

22 FAIL 1

23 FAIL 2

14 Mains selector

The voltage is used to control external power sources. The source is normally connected to the channel PF2

(normally a motor driven variac). The voltage level is selectable via the operating facilities of the UCS 500M. The

voltage level can also be selected within the service menu under the function „setup.

15 Safety circuit

The test can only be started if the security circuit is closed. If the circuit is opened during a running test the

simulator will be switched off immediately.

14 Mains selector

Selection of 115V / 230V

17 Power on switch

The switch is part of the mains filter. Mains fuses are part of the filter. (230V / 1A and 115V / 2A )

18 Fuse of the high voltage power supply

The high voltage power supply is protected by this fuse „F3“. In case that no high voltage is generated but the

control unit works properly this fuse shall be checked.

19 Serial interface

RS 232 interface with a 9-pole connector.

20 Parallel interface GPIB / IEEE 488

IEEE 488 interface with IEEE connector

21 Remote control connector CN

External coupling devices are controlled via this remote control connector.

22 Fail detection FAIL 1 EUT control (TEST STOP

Grounding this input will cause a complete stop of the running test procedure. (+15V to ground) The test must

be completely restarted.

23 Fail detection FAIL 2 EUT control (TEST PAUSE

Grounding this input will cause a break for the running test procedure (+15V to ground).The test will be

continued when the input is no more connected to ground.

EM TEST UCS 500 Series

Operating Manual V 3.05 9/ 57

4. Operation

4.1. Description of the menus

The simulator is operated by an easy menu control system. Seven function

keys are available to select parameters and functions.

The selected parameter is blinking and can be changed by turning the knob (incr./decr.). The digit

to be changed can be selected with the cursor (çè ).

ESC will take you back to the previous level in the menu and set the displayed values. The latest

settings are stored automatically and will be recalled when the menu is selected again.

EXIT will reset the firmware to the main screen.

All functions are indicated on the display; max. 8 lines and 40 characters.

EM TEST

UCS 500 M4

Ultra Compact Simulator

V 3.00a02

Burst

Surge

Power Fail

ESD

SWN: 001234

The serial number and the version number SWN are

used for traceability reasons. These numbers are listed

in the test reports and calibration certificates. These

numbers also are listed within the test reports

generated by the ISM ISO software.

Start-up display example UCS 500M4. The models type is displayed after startup.

4.2. Menu structure

Level 0...4

Level 0 Level 1 Level 2 Level 3 Level 4

MAIN MENU

F1 BURST IEC 61000-4-4

F2 SURGE IEC 61000-4-5/9

F3 PFS IEC61000-4-11/8/29

F4 ESD IEC 61000-4-2

F7 SERVICE

Burst IEC 61000-4-4

F1 Quick Start

F2 Standard routines

F3 User test routines

Quick Start

F1 Start

F2 Change

F3 Continue

Start

Start the test routine

Change

Select all parameters

Continue

Continue the test routine

Surge IEC 61000-4-5/9 Standard routines

Preprogrammed test routines as

per standard requirements

Standard routines

F1 : F4 IEC 61000-4-4 Level 1-4

F5 Generic Standard EN 61000-6-1

F6 Generic standard EN 61000-6-2

F7 Manual standard routine

Standard routines F1..F3

F1 Start

F2 Change

F3 Continue

Power Fail IEC 61000-4-8/11/29 User test routines

Preprogrammed test routines for

evaluation and design support

F1 Synchronous to the mains

F2 Random burst release

F3 Change V after T by ∆U

F4 Frequency sweep I

F5 Frequency sweep II

F6 Frequency sweep III

F7 Change polarity after T

User test routines F1..F3

F1 Start

F2 Change

F3 Continue

ESD IEC 61000-4-2

Service

F1 Adresses

F3 Setup

F4 Change standard levels

Setup

F1 Change language

F2 LCD backlighting

F3 Interfaces

F4 ESD/keyboard beeper

F5 Running time clock

F6 Set voltage

F7 Magnetic field factors

Change language Gern or English

LCD backlighting On, Off or Auto

Interfaces Select all parameters

ESD/keyboard beeper (on, off)

Running time clock

Display of the TEST ON time

Set voltage (ext. motor variac)

Magnetic field factors

Correctionfactors formagneticfield

antennaand currenttransformer

Change standard level Change standard level

F1 Allparameterstostandardlevel

F2 IEC 61000-4

F3 EN 61000-6-1

F4 EN 61000-6-2

Change standard levels

F1 IEC 61000-4-4 Burst

F2 IEC 61000-4-5 Surge

...

EM TEST UCS 500 Series

Operating Manual V 3.05 10 / 57

4.3. Main Menu

MAIN MENU

F1 : BURST IEC 61000-4-4

F2 : SURGE IEC 61000-4-5/9/12

F3 : POWER FAIL IEC 61000-4-11/8/29

F4 : ESD IEC 61000-4-2

F7 : Service

F1 F2 F3 F4 F5 F6 F7

F1 Burst test

With function key F1 the user can select Burst Test as per IEC 61000-4-4 . The test pulses are fast transients

with a pulse shape of 5/50ns.

Attention: The generator covers complete the new specifications given in the draft revision IEC 61000-4-4 edition 2 ( 2004). This

means a new spike frequency which is selectable between 5kHz and 100kHz. The burst duration is automatically matched

between 15ms and 0.75ms. The common mode coupling is new with all copplings at the same time.

F2 Surge test

With function key F2 the user can select Surge Test as per IEC 61000-4-5 . The test pulses are high energy

pulses with a voltage shape of 1,2/50µs and a short circuit current shape of 8/20µs.

The M6A type additionally supports coupling modes to meet the ANSI standard.

In addition the test procedure for Pulse Magnetic Field testing as per IEC 61000-4-9 and the Ring Wave Test as

per IEC 61000-4-12 or ANSI/IEEE is included in this menu.

To select the RWG option the user has to enable this menu within the service menu, under “Setup” and than “Set

Voltage”.

F3 Power Fail test

With function key F3 the user can select the Power Fail Test as per IEC 61000-4-11.

The simulator will generate voltage dips and voltage fluctuations with preselectable parameters. IEC 61000-4-11

is valid for ac power supply systems. For dc supply system in future IEC 61000-4-29 shall be recommended.

In addition the test procedure for 50/60Hz Magnetic Field Testing as per IEC 61000-4-8 is included within the

menu.

The Power fail menu includes a Voltage Variation test as per IEC 61000-4-11 as test procedure. The simulator

will generate voltage variations in the second range.

Attention: The generator covers already the new specifications given in FDIS IEC 61000-4-11 ( 2004). This means the introduction of

a new 80% test level as well as a new function for the Voltage Variation test.

F4 ESD as per IEC 61000-4-2

With function key F4 the user selects the ESD mode. In addition the ESD discharge gun shall be connected to

the rear output of the UCS.

F7 Service

Setup and servicing routines are available.

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