Endress+Hauser LT1100 Manuale utente

BA1002N/08/en/05.08

70105556

Operating Instructions

Float Tank Gauge LT1100/1200

Endress+Hauser 2

Table of Contents

Safety instructions . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning and operation . . . . . . . . 3

1.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Notes on safety conventions and symbols . . . . . . . . . 4

Identification . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Supplied documentation . . . . . . . . . . . . . . . . . . . . 11

2.5 CE marks, declaration of conformity . . . . . . . . . . . 11

Installation . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Incoming acceptance, transport, storage . . . . . . . . . 12

3.2 Installation location . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Installation tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Welding for Gauge supporter and pipe supporter . . 14

3.5 Gaide Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.6 Top anchor, hook & base plate set up location . . . . 15

3.7 Installation condition . . . . . . . . . . . . . . . . . . . . . . . 17

3.8 Installation reference drawing and Kit code . . . . . . 19

3.9 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.1 Dial display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.2 Counter display . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.3 Indicating adjustment . . . . . . . . . . . . . . . . . . . . . . 36

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1 Check handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 41

6.1 Before you start the maintenance . . . . . . . . . . . . . . 41

6.2 Daily checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.3 Periodical checking . . . . . . . . . . . . . . . . . . . . . . . . 42

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 43

Spare parts and drawing . . . . . . . . . . . . . . . 44

Table of Contents

Float Tank Gauge LT1100/1200

Endress+Hauser 3

1 Safety instructions

1.1 Designated use

The Float Tank Gauge LT1100/1200 have been developed for use in all areas of industry. Many

years of operation in wide variety of applications have proven their reliability. No electrical power

is required to perform the measurement.

Typical application:

• Level indication of petroleum products such as crude oil, kerosene, light and heavy oil, vegetable

oil, palm oil, seed oil and animal oil.

• Highly viscous liquid such as asphalt

• Certain chemicals (corrosive/toxic vapor can be sealed using liquid seal pot)

1.2 Installation, commissioning and operation

• Mounting, electrical installation, start-up and maintenance of the instrument may only be carried

out by trained personnel authorized by the operator of the facility.

• Personnel must absolutely and without fail read and understand this Operating Instructions before

carrying out its instructions.

• The instrument may only be operated by personnel who are authorized and trained by the oper-

ator of the facility. All instructions in this manual are to be observed without fail.

• The installer must make sure that the measuring system is correctly wired according to the wiring

diagrams. The measuring system is to be grounded.

• Please observe all provisions valid for your country and pertaining to the opening and repairing of

electrical devices.

Caution!

Changes or modifications not expressly approved by the party responsible for compliance could void

the user’s authority to operate the equipment.

1.3 Return

The following procedures must be carried out before the instruments is sent to Endress+Hauser for

repair:

• Always enclose a duly completed “Declaration of Contamination” form. Only then can Endress

+Hauser transport, examine and repair a returned device.

• Enclose special handling instructions if necessary, for example, safety data sheet as per EN

91/155/EEC.

• Remove all residue which may be present. Pay special attention to the gasket grooves and crevices

where fluid may be present. This is especially important if the fluid is dangerous to health, e.g.

corrosive, poisonous, carcinogenic, radioactive, etc.

A copy of the “Declaration of Contamination” is included at the end of this operating manual.

Caution!

• No instrument should be sent back for repair without all dangerous material being completely

removed first, e.g. in scratches or diffused through plastic.

• Incomplete cleaning of the instrument may result in waste disposal or cause harm to personnel

(burns, etc.). Any costs arising from this will be charged to the operator of the instrument.

1.4 Disposal

In case of disposal, please separate the different components according to their material consistency.

1 Safety instructions

Float Tank Gauge LT1100/1200

4Endress+Hauser

1.5 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to

personal injury, a safety hazard or destruction of the instrument

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the instrument

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned

1 Safety instructions

Float Tank Gauge LT1100/1200

Endress+Hauser 5

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

Fig 1: LT1100/1200 nameplate

Type cord

Measuring range

Serial number

2 Identification

Float Tank Gauge LT1100/1200

6Endress+Hauser

2.2 Product structure

2.2.1 LT1100 (LT11)

010 Display:

1 Dial 2 pointers

2 Numeric (mechanical counter)

5 Dial 2 pointers, up side down

9 Special version

020 Crank Unit:

0 Not selected

1used

9 Special version

030 Function:

0 Basic version

9 Special version

040 Process Connection:

0 PS1-1/2”, w/o union nut

A PT1-1/2”, union nut + sleeve, SUS316

B NPT1-1/2”, union nut + sleeve, SUS316

C G(PF)1-1/2”, union nut + sleeve, SUS316

9 Special version

050 Measuring Range:

12.5m

25m

310m

416m

520m

630m

(numeric display only)

9 Special measuring range

060 Application:

AAA Gauge head only, accessories ordered by selection tool

000 Gauge head only

005 CRT + guide pipe installation

008 Tank top + guide pipe installation

060 PVC, SS400 wire hook

062 PVC, SUS316 wire hook

251 Gas holder

261 FRT tank

A01 Standard application for CRT, tape not installed

(solid guide wire, 2 anchor hooks)

A04 Wetted parts, SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

A06 Wetted / gas parts, SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

A07 Underground standard, tape not installed

(solid guide wire, 2 anchor hooks)

A10 Underground standard, SUS316 tape not installed

(solid guide wire, 2 anchor hooks)

A50 Seal pot standard tape not installed

(solid guide wire, 2 anchor hooks)

A54 Seal pot all, SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

B01 Standard + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B04 Wetted parts, SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B06 Wetted / gas parts, SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B50 Seal pot standard + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B54 Seal pot, SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

C07 Underground tank installation + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

C10 Underground tank installation, tape not installed

(solid guide wire, 2 anchor hooks)

LT11- Product designation (part 1)

2 Identification

Float Tank Gauge LT1100/1200

Endress+Hauser 7

070 Float:

14.2 ㎏, d = 400mm, lid. density 0.5≤ρ≤0.65

25.0 ㎏, d = 400mm, lid. density 0.65≤ρ≤1.05

38.0 ㎏, d = 400mm, lid. density 1.05≤ρ≤2.00

4 Not selected

52.1 ㎏, d = 140mm, lid. density 0.5≤ρ≤0.94

62.4 ㎏, d = 140mm, lid. density 0.94≤ρ≤2.00

9 Special version

080 Additional Option; Color:

0 Basic version; Silver

C No copper; Silver

D Glass display cover; silver

J No copper + glass display cover; Silver

9 Special version

LT11- Completed product designation

2 Identification

Float Tank Gauge LT1100/1200

8Endress+Hauser

2.2.2 LT1200 (LT12)

010 Display:

1 Dial 2 pointers

2 Numeric (mechanical counter)

5 Dial 2 pointers, up side down

9 Special version

020 Crank Unit:

0 Not selected

1 Integrated in gauge head

9 Special version

030 Function:

0 Basic version

9 Special version

040 Process Connection:

1 flange JIS 10K 40A RF

2 flange ANSI 1-1/2” 150lbs RF

3 flange JPI 1-1/2” 150lbs RF

A flange JIS 10K 40A RF / SUS316

B flange ANSI 1-1/2” 150lbs RF / SUS316

C flange JPI 1-1/2” 150lbs RF / SUS316

9 Special version

050 Measuring Range:

12.5m

25m

310m

416m

520m

630m

(numeric display only)

9 Special measuring range

060 Application:

AAA Gauge head only, accessories ordered by selection tool

000 Gauge head only

061 PVC, SS400 wire hook

063 PVC, SUS316 wire hook

252 Gas holder

262 FRT tank

A11 Standard application for CRT, tape not installed

(solid guide wire, 2 anchor hooks)

A14 Wetted parts, SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

A15 Wetted / gas parts, SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

A40 Underground standard, tape not installed

(solid guide wire, 2 anchor hooks)

A43 Underground standard, SUS316 tape not installed

(solid guide wire, 2 anchor hooks)

A55 Standard + seal pot, tape not installed

(solid guide wire, 2 anchor hooks)

A59 Seal pot all SUS316, tape not installed

(solid guide wire, 2 anchor hooks)

B55 Standard + seal pot + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B59 Seal pot all SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B11 Standard + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B14 Wetted parts SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B15 Wetted / gas parts SUS316 + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B40 Underground tank install + crank unit, tape not installed

(solid guide wire, 2 anchor hooks)

B43 UNI, Wetted parts SUS316 + crank unit, tape not installed

UNI = Underground tank install

(solid guide wire, 2 anchor hooks)

LT12- Product designation (part 1)

2 Identification

Float Tank Gauge LT1100/1200

Endress+Hauser 9

070 Float:

14.2 ㎏, d = 400mm, lid. density 0.5≤ρ≤0.65

25.0 ㎏, d = 400mm, lid. density 0.65≤ρ≤1.05

38.0 ㎏, d = 400mm, lid. density 1.05≤ρ≤2.00

4 Not selected

9 Special version

080 Additional Option; Color:

0 Basic version; Silver

C No copper; Silver

D Glass display cover; silver

J No copper + glass display cover; Silver

9 Special version

LT12- Complete product designation

2 Identification

Float Tank Gauge LT1100/1200

10 Endress+Hauser

2.3 Scope of delivery

Following products is delivered as standard items.

*Delivered Items depend on your specification. Please refer to appropriate KIT code table on 21~28 page.

2.3.1 Typical packing layout in carton

Note!

In case of flange type, guide elbow is delivered by separate packing.

Item Unit Item Unit

Gauge head 1Guide wire*2

Measuring tape 1Wire hook*2

Float 1union (option)1

90 guide elbow*2Seal tape*1

Top anchor*2Plug screw (only check

handle type)*

Gauge supporter*1

Base plate Gauge supporter

Wire hook

Union(option)

Guide wire

Guide elbow

Top anchor

Measuring tape (all-in one )

Gauge head

Plug screw (only check habdle type)

and seal tape

Float

(under the gauge head)

2 Identification

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