ErgoPack 700 Manuale utente
Original Operating Instructions
For ErgoPack
700/700E/713E/726E/745E
serial no.______________________
EN
V3
EU declaration of conformity
for the purposes of the EU machine directive 2006/42/EG
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
89415 Lauingen
We hereby declare that the strapping systems "ErgoPack 700, 700E, 713E, 726E, 745E",
to which this declaration refers complies with all the relevant and basic health and safety
requirements because of their concept, type of construction and the model we have
brought on to the market.
This declaration loses its validity if a change is made to the system without our permission.
Respective
EC directives: EC Machine directive (2006/42/EG)
EC Guideline on electromagnetic compatibility
(2014/30/EU)
Applied standards EN 12100: 2010
EN 415-8: 2008
EN 61000-6-2:2005
EN 55011: 2018-05
EN 60 204-1: 2006
Since strapping system: 0319XXXX/9000
Since year of manufacture: 2019
Lauingen, 03th May, 2018
______________________
Andreas Kimmerle
CEO
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen
Declaration of conformity
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•The operation in these instructions is explained by using the
ErgoPack 726E as an example.
•As to ErgoPack 700, all the points in these instructions
referring to the operation of the sealing head and also all points
referring to the operation of the control box with the motor,
charger and rechargeable batteries are not applicable.
Also at all points in which the movement of the ChainLance is
described by using the joystick, at the ErgoPack 700 you
have to use the crank handle accordingly.
•All points in these instructions referring to the operation of
the sealing head are not applicable as far as the “ErgoPack
700E“ is concerned.
Validity of the operating instructions
These operating instructions are valid for the following models:
ErgoPack 700
Strapping system with manual drive via a hand crank,
without sealing head
ErgoPack 700E
Strapping system with electrical drive, electronically controlled via
a joystick, without a sealing head
ErgoPack 713E
Strapping system with electrical drive, electronically controlled via
a joystick, with a sealing head for strap width of
9-13 mm and a maximum tension of 1200 N
ErgoPack 726E
Strapping system with electrical drive, electronically controlled via
a joystick, with a sealing head for strap width of
12-16 mm and a maximum tension of 2500 N
ErgoPack 745E
Strapping system with electrical drive, electronically controlled via
a joystick with sealing head for strap width of
15-19 mm and a maximum tension of 4500 N
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Table of contents
Page
1 Technical data 6
1.1 Strapping system 6
1.2 Sealing head 7-8
1.3 Battery and charger 9
2 General 10-11
2.1 Notes on environmental protection 11
3 Safety regulations 12-15
3.1 Safety regulations for battery pack and charger 15
4 Description 16
4.1 Construction 16
4.2 Operating panel strapping system 17
4.3 Operating panel sealing head 17
4.4 Indications of the Dual-Charger 18
5 Commissioning 19
5.1 Battery charger 19
5.2 Charging the battery pack 19-21
6 Operation 22
6.1 Setting strap width at the sealing head 22
6.2 Switching on the control unit 23
6.3 Setting strap tension range at the sealing head 24
6.4 Setting strap tension at the sealing head 25
6.5 Setting mode of operation at the sealing head 26
6.6 Select favorite 27
6.7 Changing strap coil 28-41
6.8 Strapping 42-46
6.9 Tensioning and sealing pallets above 70 cm height 47-50
6.10 Sealing control 51
6.11 Setting welding time 52
6.12 Tensioning and sealing of pallets
below 70 cm height 52-54
7 Service and repair 55
7.1 Cleaning the ChainLance 55
7.2 Replacing the ChainLance 56
7.3 Replacing individual chain links 57
7.4 Replacing the reversing sledge 58-59
7.5 Replacing the length adjusting belt 60-61
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1. Technical Data
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1.1 Strapping system
Weight:
ErgoPack 700 64,4 kg
ErgoPack 700E (incl. battery pack) 88,1 kg
ErgoPack 713E (incl. battery pack) 92,1 kg
ErgoPack 726E/745E (incl. battery pack) 92,9 kg
Dimensions (all types) Length 630 mm
Width 770 mm
Height 1200 mm
Maximum chain speeds
Mode A, strapping
Moving out horizontally: 40 m/min
Moving out vertically: 60 m/min
Moving in vertically: 44 m/min
Moving in horizontally: 54 m/min
Mode B: setting up/threading strap
Moving out 20 m/min
Moving in: 16 m/min
Max. chain thrust: 310 N
Measured A-graded
noise emission level L pa 79 dB (A)
(EN ISO 11202)
7.6 Changing the sealing head 62-63
7.7 Changing the control box with the motor 64-65
7.8 Cleaning/replacing the tension wheel at the sealing head 66
7.9 Cleaning/replacing the tooth plate at the sealing head 67
7.10 Replacing the cutter at the sealing head 68
8 Save moving and parking 69
9 Spare parts lists 69
10 General safety warnings for power tools 70-73
1.2 Sealing head
Weight: 3,8 –4,3 kg
(incl. spiral cable)
Dimensions length 335 mm
(incl. spiral cable) width 140 mm
height 180 mm
Tension
713E 150-1200 N
726E 400-2500 N
745E 400-4500 N
Tensioning speed 290 mm/s (713E)
220 mm/s (726E)
120 mm/s (745E)
Sealing friction welding
Measured A-graded
noise emission level
(EN ISO 11202) (EN 60745-1/2:2009)
713E L pa 79 dB (A) L paeq 77 dB (A)
726E L pa 78 dB (A) L paeq 82 dB (A)
745E L pa 79 dB (A) L paeq 81 dB (A)
Sound power level, on average
(EN 60745 -1/2:2009)
713E L waeq 88 dB (A)
726E L waeq 93 dB (A)
745E L waeq 92 dB (A)
Measuring inaccuracy K
713E 3,0 dB (A)
726E 3,0 dB (A)
745E 3,0 dB (A)
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Strap width
713E, adjustable to 9-10 mm
12-13 mm
726E, adjustable to 12-13 mm
15-16 mm
745E, adjustable to 15-16 mm
18-19 mm
Strap thickness
713E 0,40 - 0,80 mm (PET)
0,50 - 0,80 mm (PP)
726E 0,50-1,00 mm (PET/PP)
745E 0,80-1,30 mm (PET/PP)
Hand arm vibrations without using a Tool-Lift
(EN 60745-1/2:2009)
713E a 2,4 ms-2
726E a 2,4 ms-2
745E a 2,3 ms-2
Measuring inaccuracy K
713E 1,5 ms-2
726E 1,5 ms-2
745E 1,5 ms-2
Plastic strap
Strap materials Polypropylene (PP)
Polyester (PET)
Charger 3 stage lead charger
Prim.: 100-240 VAC 50/60Hz max. 1,2A
Sec.: 2x 12V DC/2A
Total max. power 60W
Battery pack 24V lead AGM battery
Weight: 12.3 kg
Charging time: approx. 8 hours
Temperature range: 5 °C –40 °C
Number of strappings: 150 to 400 per charge, depending on pallet size,
tension, welding time and age of battery
Life span: approx. 300-500 charges
1.3 Battery and Charger
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2. General
These operating instructions will help you to understand the strapping
system and how to use it according to regulations. The operating instructions
contain important notes on how to use the strapping system safely, properly
and economically.
Adhering to the notes helps you to avoid dangers, repairs and down times
and also increases the reliability and life span of the strapping system.
The operating instructions must be available where the strapping system is
used. It has to be read, understood and used by everybody who works with
the strapping system.
These works include operation, maintenance and repair.
In addition to the operating instructions and the rules in the country and
place of use for the prevention of accidents, the recognized special rules for
working safely and according to proper and professional standards also have
to be respected.
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