ErgoPack 700X Manuale utente
Original Operating Instructions
For ErgoPack 700X/713X/726X/745X
serial no.___________________
EN
V9
EU declaration of conformity
(for the purposes of the EU machine directive 2006/42/EG)
We, ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen
hereby declare, that the Ergonomic Pallet Strapping Systems type "ErgoPack 700X, 713X, 726X, 745X“,
to which this declaration refers, complies with the respective relevant and basic health and safety
requirements of the EU directives because of their concept, type of construction and the model we
have brought on to the market.
This declaration loses its validity if a change is made to the system without our permission.
Respective
EU directives: EU Machine directive (2006/42/EG)
EU Guideline on electromagnetic compatibility
(2014/30/EU)
Applied standards EN 12100: 2010
EN 415-8: 2016
EN 61000-6-2:2005
EN 55011: 2018-05
EN 60 204-1: 2006
Since strapping system: 0319GTQLR/10050
Since year of manufacture: 2019
Lauingen, 14th of June, 2018
______________________
Andreas Kimmerle
CEO
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
89415 Lauingen
Declaration of conformity
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Table of contents
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1. Validity of the operating instructions 5
2. General 6
2.1 Moving the strapping system 6
2.2 Parking the strapping system 6
2.3 Work area space requirements 7
2.4 Environmental conditions 7
2.5 Energy supply charger/battery 8
2.6 Notes on environmental protection 9
2.7 Meaning of warning symbols, usage conventions 10
3. Recommendations for protective measures 11
3.1 Safety regulations for battery and charger 12
4. Description 13
4.1 Construction 13
4.2 Operating panel strapping unit 14
4.3 Touch display strapping unit 14
4.4 Touch display sealing head 15
4.5 Indication and commissioning of the 36V charger 16-17
5. Technical data 18
5.1 Strapping unit 18-19
5.2 Sealing head 19-20
6. Intended use 21
7. Commissioning 22
7.1 Battery charger 22
7.2 Charging the battery 22-25
7.3 Setting strap width at the sealing head 26
7.4 Switching on the strapping system 27
7.5 Setting strap tension range at the sealing head 28
7.6 Setting tension force at the sealing head 29-30
7.7 Setting mode of operation at the sealing head 31-32
7.8 Select favorite 32
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7. 9 Setting welding time 33
7.10 Changing strap coil 34-42
7.11 Setting pallet width 43
8. Operation 44
8.1 Strapping 44-48
8.2 Tensioning and sealing of pallets above 70cm height 49-52
8.3 Sealing control 53
8.4 Tensioning and sealing of pallets below 70cm height 54-56
9. Risks 57-59
10. Service and repair 60
10.1 Cleaning the ChainLance 60
10.2 Replacing the ChainLance 61-65
10.3 Replacing the reversing sledge ´66-68
10.4 Replacing individual chain links 69
10.5 Replacing the length adjusting belt 70-71
10.6 Changing the sealing head 72-73
10.7 Changing the control box joystick unit 74-76
10.8 Changing the control box display unit 77-78
10.9 Changing the motor 79-81
10.10 Cleaning/replacing the tension wheel at the sealing head 82-83
10.11 Cleaning/replacing the tooth plate at the sealing head 83
10.12 Replacing the cutter at the sealing head 84
11. Software updates 85-87
12. Spare parts list 88
13. Personal protective equipment 89
14. General safety warnings for power tools 90-93
The operation in these instructions is explained by using the
ErgoPack 726X as an example.
All points in these instructions referring to the operation of the
sealing head are not applicable as far as the “ErgoPack 700X” is
concerned.
These operating instructions are valid for the following models:
ErgoPack 700X
Strapping system with electrical drive, electronically controlled via
joystick, without sealing head
ErgoPack 713X
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
9-13mm and a maximum tension force of 1200N
ErgoPack 726X
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
12-16mm and a maximum tension force of 2500N
ErgoPack 745X
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
15-19mm and a maximum tension force of 4500N
1. Validity of the operating instructions
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2. General
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After having parked the strapping system you have to lock up the brakes of
the two guide rolls (Fig.1a) on the strap side to avoid that the system is rolling
away accidentally.
Fig. 1
The strapping system can be pushed in an upright position with the two hand
grips (Fig.1). For pushing it you must release the brakes of the two guide rolls
on the strap side (Fig.1a).
2.2 Parking the strapping system
2.1 Moving the strapping system
Operating instructions
Guide roll with
parking brake
Handles
Fig. 1a
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1,10 m
0,30 m
2.3 Work area space requirement
2.4 Environmental conditions
The strapping system is only to be used in a covered dry area, otherwise the
risk of an electric shock can not be ruled out.
The ambient temperature during operation must not exceed 50°C and not fall
below 0°C.
For the strapping system, an electrically conductive floor is recommended.
Fig. 2
For a safe operation while strapping, the system has to be positioned correctly
in front of the pallet. Therefore, a free area of at least 1,10 m width in front of
the pallet to be strapped is required.
Charger 3 stage charger
Prim.: 198-264 VAC 50/60 Hz max. 2,0A
Sec.: 44,5V DC/4,5A
Max. power 200W
Battery pack 3 x 12V AGM battery
Weight: 19,5 kg
Charging time: approx. 10 hours
Operating temperature range: 5°C - 40°C
Number of strappings : Up to 650 standard strappings* per charge
Life span: approx. 300 - 500 charges
2.5 Energy supply charger/battery
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*standard strapping:
Battery pack: 100 charging and discharging cycles
Tape: 13mm PET (full strap coil)
Sealing head: 726X, tension force 900N without setting the SOFT tension
mode, welding time 2nd range
Pallet: pallet width 0,8 m, pallet height 1,15 m
Strapping speed: fast
Room temperature: 20°C
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Physical or chemical materials injurious to health have not been used for
manufacturing the strapping system.
Concerning the waste disposal, valid national rules and regulations have to be
considered. Take care about disposing packaging, the product itself and parts
accordingly.
The specialist dealer offers disposal according to proper environmental
protection.
- Do not open the battery
- Do not throw the used battery into the domestic waste bin, into fire or
into water.
2.6 Notes on environmental protection
Fig. 3
Warning!
Marks a hazard with moderate risk.
If not avoided, it can result in death or serious injury.
Caution!
Marks a hazard with a minor risk.
If not avoided, it can result in a minor or moderate injury.
Attention!
Marks a situation to be considered.
If not considered, it can lead to material damage or poor
operating results.
Note!
Marks useful, additional information.
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2.7 Meaning of warning symbols, usage
conventions
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