ErgoPack 700X-Li Manuale utente
Original Operating Instructions
UK
For ErgoPack strapping systems
700X-Li/713X-Li/726X-Li/745X-Li
UK (Li)-2-
UK Declaration of Conformity
We, ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen, Germany
hereby declare, that the Ergonomic Pallet Strapping Systems type "ErgoPack 700X-
Li, 713X-Li, 726X-Li, 745X-Li“, to which this declaration refers, comply with the
respective relevant and basic health and safety requirements of the United Kingdom
directives because of their concept, type of construction and the strapping systems
we have brought on to the market.
This declaration loses its validity if a change is made to the system without our
permission.
Respective United
Kingdome directives: Supply of Machinery (Safety) Regulations 2008
(UK SI 2008 No. 1597)
Electromagnetic Compatibility Regulations 2016
(UK SI 2016 No. 1091)
Applied standards BS EN ISO 12100: 2010
BS EN 415-1: 2014
BS EN 415-8: 2008
BS EN 61000-4-3: 2006
BS EN 55011: 2016
Since strapping system: EP1015XXXX
Since year of manufacture: 2022
Lauingen, 5th of April, 2022
_________________________________
Karlheinz Arker
Technical Director
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
D-89415 Lauingen
Declaration of conformity
EU declaration of conformity
(for the purposes of the EU machine directive 2006/42/EG)
We, ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen
hereby declare, that the Ergonomic Pallet Strapping Systems type "ErgoPack
700X-Li, 713X-Li, 726X-Li, 745X-Li“, to which this declaration refers, complies with the
respective relevant and basic health and safety requirements of the EU directives
because of their concept, type of construction and the strapping systems we have
brought on to the market.
This declaration loses its validity if a change is made to the system without our
permission.
Respective
EU directives: EU Machine directive (2006/42/EG)
EU Guideline on electromagnetic compatibility
(2014/30/EU)
Applied standards EN 12100: 2010
EN 415-1: 2014
EN 415-8: 2008
EN 61000-4-3: 2006
EN 55011: 2016
Since strapping system: 0421HXXX/11505
Since year of manufacture: 2021
Lauingen, 27th of April, 2021
_________________________________
Karlheinz Arker
Technical Director
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
D-89415 Lauingen
Declaration of conformity
UK (Li)-3-
Table of contents
UK (Li)-4-
1.
Validity of the operating instructions
7
2.
General
8
2.1
Moving
the strapping system
8
2.2
Parking the strapping system
8
2.3
Work area space requirement
9
2.4
Environmental conditions
9
2.5
Energy supply Li
-ion charger/battery
10
2.6
Notes on environmental protection
11
2.6.1
Disposing of the Li
-ion battery
11
2.7
Notes on
transport
12
2.7.1
Shipping
the Li-ion battery
12
2.7.2
Transporting the Li
-ion battery on the road
12
2.8
Meaning of warning symbols, presentation conventions
13
2.8.1
Explanation
of symbols
13
2.8.2
Explanation of the safety representation
14
3.
Recommendations for protective measures
15
3.1
Safety regulations for battery and charger
16
3.1.1
General safety instructions for Li
-ion batteries
17
3.1.2
General
safety instructions Charger
17
3.1.3
Safety
instructions for charging
18
3.1.4
Safety
instructions for cleaning the battery and charger
18
3.1.5
Safety instructions for the storage of the Li
-ion battery
19
3.1.6
Safety instructions for
implant carriers
19
4.
Description
20
4.1
Design
20
4.2
Control panel strapping system
21
4.3
Touch display strapping system
21
4.4
Control panel sealing head
22
4.5
Li
-ion battery
23
4.5.1
General
view Li-ion battery
23
4.5.2
LED
display Li-ion battery
24
UK (Li)-5-
4.6
Display and commissioning of the Li
-ion battery
chargingstation
/charger
25
4.6.1
General view Li
-ion battery charging station
26
4.6.2
General view Li
-ion battery charger
26
4.6.3
Commissioning Li
-ion battery charging station/charger
27
5.
Technical data
28
5.1
Strapping
system 28-
29
5.2
Sealing head
29-
30
5.3
Li
-ion battery
31
5.4
Li
-ion battery - Charging station/charger
32
6.
Intended use
33
7.
Commissioning
34
7.1
Li
-ion battery-charging station/charger
34
7.2
Charging the Li
-ion battery 34-
36
7.3
Setting strap width at the sealing head
37
7.4
Switching on the strapping system
38
7.5
Setting the date and time
39-
40
7.6
Setting strap tension range at the sealing head
41
7.7
Setting strap tension at the sealing head
42-
43
7.8
Setting mode of operation at the sealing head
44-
45
7.9
Select favourite
45
7.10
Setting welding time
46
7.11
Changing strap coil
47-
55
7.12
Setting pallet width
56
8.
Operation
57
8.1
Strapping
57-
61
8.2
Tensioning and sealing of pallets above 70 cm height
62-
65
8.3
Sealing control
66
8.4
Tensioning and sealing pallets below 70 cm height with
ErgoPack standard Tool
-Lift 67-
69
9.
Risks
70-
73
9.1
Emergency
information
73
9.1.1
First aid measures
73
9.1.2
Firefighting
measures
74
UK (Li)-6-
10.
Service and repair
75
10.1
Cleaning the
ChainLance
75
10.2
Replacing the
ChainLance 76-
80
10.3
Replacing the reversing sledge
81-
83
10.4
Replacing individual chain links
84
10.5
Replacing the length adjusting belt
85-
86
10.6
Changing the sealing head
87-
89
10.7
Changing the control box joystick unit
90-
94
10.8
Changing the control box display unit
95-
96
10.9
Changing the motor
97-
100
10.10
Cleaning/replacing the tension wheel at the
sealing head
101-
102
10.11
Cleaning/replacing the tooth plate at the sealing head
102
10.12
Replacing the cutter at the sealing head
103
10.13
Li
-ion Battery Error Messages and cleaning
104
10.14
Li
-ion Charging Station/Charger Error messages and
cleaning
105
11.
Software Updates
106
-
108
12.
Service Partner
109
13.
Personal protective equipment
110
14.
General safety warnings for power tools
111
-
114
The operation in these instructions is explained by using the
ErgoPack 726X-Li as an example.
All points in these instructions referring to the operation of the
sealing head are not applicable as far as the “ErgoPack 700X-Li” is
concerned.
These operating instructions are valid for the following models:
ErgoPack 700X-Li
Strapping system with electrical drive, electronically controlled via
joystick, without sealing head
ErgoPack 713X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
9-13mm and a maximum tension force of 1200N
ErgoPack 726X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
12-16mm and a maximum tension force of 2500N
ErgoPack 745X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
15-19mm and a maximum tension force of 4500N
1. Validity of the operating instructions
UK (Li)-7-
2. General
After having parked the strapping system you have to lock up the
brakes of the two guide rolls (Fig.1a) on the strap side to avoid that the
system is rolling away accidentally.
Fig. 1
The strapping system can be pushed in an upright position with the
two hand grips (Fig.1). For pushing it you must release the brakes of the
two guide rolls on the strap side (Fig.1a).
2.2 Parking the strapping system
2.1 Moving the strapping system
Operating instructions
Guide roll with
parking brake
Handles
Fig. 1a
UK (Li)-8-
1,10 m
0,30 m
2.3 Work area space requirement
2.4 Environmental conditions
The strapping system is only to be used in a covered dry area,
otherwise the risk of an electric shock can not be ruled out.
The ambient temperature during operation must not exceed 50°C and
not fall below 0°C.
For the strapping system, an electrically conductive floor is
recommended.
Fig. 2
For a safe operation while strapping, the system has to be positioned
correctly in front of the pallet. Therefore, a free area of at least 1,10 m
width in front of the pallet to be strapped is required.
UK (Li)-9-
2.5 Energy supply Li-ion charger/battery
*standard strapping:
Battery pack: 100 charging and discharging cycles
Tape: 13mm PET (full strap coil)
Sealing head: 726X, tension force 900N without setting the SOFT
tension mode, welding time 2nd range
Pallet: pallet width 0,8 m, pallet height 1,15 m
Strapping speed: fast
Room temperature: 20°C
Li-ion charger wide range charger
Opertating voltage: 100-240 V
50/60 Hz
Rated power consumption: up to approx. 650W
Charging current (nominal): up to 10A
Li-ion battery
Weight: approx. 5,0 kg
Charging time: approx. 3,5 hours
Voltage (nominal): 36,3 V
Capacity (nominal): 24,15 Ah
Working temperatur range: 0°C to 40°C
Numbers of strappings: Up to 1200 strappings with
standard strapping*
Service life: approx. 80% residual capacity after
approx. 1000 charging cycles
UK (Li)-10-
Questo manuale è adatto per i seguenti modelli
3
Indice
Altri manuali ErgoPack Attrezzature per l'imballaggio
