Ericsson S-825 Series Manuale utente

Ericsson Inc.

Private Radio Systems

Mountain View Road

Lynchburg, Virginia 24502

1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A.

MOUNTING PLATE KIT FOR WEATHERPROOF CASE

19A149703G1

19D438723P2 Base

N24P21012 Cap screw: NO. 1/4-20 X 34

4035664P15 Lock nut: No. 1/4-20.

N400P71 Flat washer. (Quantity 6).

19A149756G1 Ground strap.

N24P21016 Cap screw: No. 1/4-20 X 1.

N402P41B6 Washer. (Quantity 1).

7115130P9 Lock washer, internal tooth: No. 3/8.

19D904965P1 Antenna Support

N210P21B6 Nut, machine screw, Hex, steel, 1/4-20.

MICROPHONE HANGER

(With Strong Spring)

19A149690G1

N30AP16010 Machine screw, indented hex head: No. 10-32 X5/8

4031457G1 Support.

4031458G2 Spring.

4035664P14 Nut, self-locking: No. 10-32.

WEATHERPROOF FUSE KIT

19A149701G1

19A149677P1 Fuseholder: 30 Amps, 600 Volts; sim to Bussman Tron

Type weatherproof assembly.

19A149451P1 Fuseholder: 30 Amps, 32 volts. Sim to Bussman Type HFB.

19A149678P2 Fuse: 20 Amps, 125 Volts; sim to Bussman BAF-20.

MISCELLANEOUS

19D903677P1 Top Mounting Plate

ericssonz

LBI-39023

Installation Manual

S-825 CONTROL UNIT

& RANGR®RADIO UNIT

MOTORCYCLE INSTALLATION

TABLE OF CONTENTS

Page

GENERAL INFORMATION..........................................................3

TOOLS REQUIRED...................................................................3

USER SUPPLIED EQUIPMENT:...............................................5

EQUIPMENT SUPPLIED:..........................................................5

INSTALLATION...........................................................................5

EQUIPMENT.................................................................................6

CONTROL UNIT MOUNTING.....................................................7

TWO-WAY RADIO MOUNTING.................................................9

POWER CONSIDERATIONS ....................................................9

MOUNTING THE RADIO..........................................................9

CABLE INSTALLATION..............................................................15

POWER/CONTROL CABLE......................................................16

VEHICLE SYSTEM CABLE......................................................18

MICROPHONE BRACKET........................................................20

SPEAKER MOUNTING.............................................................21

CONTROL UNIT CONNECTIONS............................................21

ANTENNA INSTALLATION........................................................22

TOP COVER POSITION............................................................22

REAR MOUNT OPTION............................................................22

FINAL CHECKS AND CONNECTIONS.......................................24

HEADSET OPTION INSTALLATION..........................................26

PARTS LIST

INSTALLATION HARDWARE KIT

S-825 CONTROL UNIT

Select, Conventional 19D901146G3

Deluxe, Conventional 19D901146G4

EDACS Trunked 19D901146G5

EDACS Trunked 19D901146G6

Antenna Ground Strap

19A149758G1

19A115799P2

Solderless Terminal

19A115799P4

Solderless terminal

WEATHERPROOF CASE ASSEMBLY

19D438453G3

19B235039P1

Cam

19B235038P1

Catch

19A149531G1

Support

19A134583P6

Seal, Rubber

19B209539P4

Rim Lock: sim to Chicago Lock Co. Cat # 4260-1

19A149454P1

Hinge: sim to Bronson Cat. # B-SS-3474-SS-R

N194P1506B6

Screw, thread forming: No. 8-18 X 3/8. (Used to secure

ground plane)

N400AP6

Washer, flat steel narrow plate, No. 4.

5490407P36

Rubber grommet, Inner diameter 1/2 inch.

19B235151P1

Cover, plate.

N97P13008

Machine screw, pan head: No. 6-32 X 1/2.

4035664P13

Nut, self-locking: No. 6-32.

19A116552P4

Cable clip.

N30AP16010

Machine screw, indented hex head: No. 10-32 X 5/8.

N406P39

Washer, lock, No. 10.

N400P9

Washer, flat.

N402P8B6

Flat washer, steel: No. 8.

19D438722P1

Ground plane.

19J706152P3

Strap: sim to Panduit Corp. SST-1.

344A3989G1

Shock mount assembly.

19B802204P2

Dampener, cellular urethane, 8 1/4 X 8

3/8 X 0.062 inch; sim to Poron 4701-01-20-062-1604.

(Used with bottom mounting plate.)

19A116838P1

Adhesive coating

19D903778P1

Bottom mounting plate.

349A9531P1

Strap.

SAA70303/02

Protective cap.

Figure 24. Antenna Cutting Chart, 450-512 MHz

GENERAL INFORMATION

The procedures in this manual cover the motorcycle installation of an

S-825 Series Control Unit, a RANGR two-way radio, and associated items.

The instructions in this manual are typical installation instructions, and are

not intended to cover all makes and models of motorcycles available.

To simplify installation and minimize difficulties, it is suggested that the

installer read the entire manual pertaining to this application before

starting the installation.

NOTICE

Ericsson Inc. does not assume liability for possible

degradation of the radio performance or motorcycle

performance due to installers mounting procedure. Radio

installation shall be in the horizontal plane.

TOOLS REQUIRED

A few specific tools are required to complete the motorcycle installation.

These are:

• Soldering iron,

• Wire crimpers (ST2602),

• (9/64") drill for backup plate mounting screws,

• TORXdriver,

• Adjustable wrench or 5/16" and 7/16" box wrench,

• Hex drivers: #10, #25, and #30,

• 1/2-20 bolts,

• Flat blade screwdriver, and

• Hex wrench set for motorcycle fairing.

TORXis a registered Trademark of CAMCAR Division of Textron, Inc.

Figure 1. Typical S-825 Series Motorcycle Installation

Figure 23. Antenna Cutting Chart, 136-174 MHz

Figure 22. Antenna Cutting Chart, 29-50 MHz

USER SUPPLIED EQUIPMENT:

• Motorcycle Mounting Bracket

• RTV

EQUIPMENT SUPPLIED:

• Weatherproof Box -19D438453G3

• Weatherproof case base mounting bracket - 19D438723P2

• Top Mounting Plate, 19D903777P1

• Bottom Mounting Plate, 19D903778P1

• RANGR Top Cover, 188D5003P1

• Rubber pad, 19B802204P1

• Installation Parts packet

• Rear Mount Antenna Support Bracket (Optional) - 19D904965

INSTALLATION

The standard Installation consists of the following:

• Mounting the S-825 control unit,

• Mounting the weatherproof base plate to the motorcycle bracket,

• Installing the outboard antenna bracket,

• Mounting the weatherproof case to the base plate,

• Running the power/control, vehicle system, and option cables,

• Installing the RANGR two-way radio in the weatherproof case,

and

• Installing the antenna on the weatherproof case or

• Installing the antenna on the L bracket.

All mounting hardware consists of stainless steel screws, locknuts, nuts,

and lockwashers for added reliability.

Optional equipment covered in this installation include the headset and

headset handlebar switch, noise canceling microphone, microphone

hang-up bracket and the antenna.

A typical S-825 Series Control Unit installation using a Harley-Davidson

motorcycle Model FXRP is shown in Figure 1.

EQUIPMENT

Standard equipment available for the S-825 Series installation includes the

following items:

• One of the following S-825 Series Control Units -

Select, Conventional 19D901146G3

Deluxe, Conventional 19D901146G4

EDACS Trunked 19D901146G5

EDACS Trunked w/ Scan 19D901146G6

• A 10-Foot Power/Control Cable 19D901739G5 (Option S8CC1L)

• EDACS System Cable 19D901864G2 (Option S8CC1X)

• Vehicle System Cable 19B219537G5 (Option S8CC1K)

• A low power RANGR two-way radio (refer to the Power vs.

Current chart in the Two Way Radio Mounting section of this

manual before installing).

• Weatherproof Fuse kit 19A149701G1 (Option S8PD1B)

• Weatherproof Case Assembly 19D438453G3 (Option S8RB1A)

• Weatherproof Case Mounting Plate Kit 19A149703G1 (Option

S8MA1D)

• Standard Microphone 19B801499P5 with Mounting Bracket

• Noise Canceling Microphone 19B851815P2 (Option S8MC1G)

• Microphone Bracket with stronger spring 19A149690G1

(S8MN1G)

VENDOR DROP-SHIP OPTIONS

• Low Band, High Band, UHF, or 800 MHz Antenna.

Figure 21. Control Unit Accessories, Interconnection Diagram (con’t)

Figure 21. Control Unit Accessories, Interconnection Diagram

• Headset with Microphone, Handlebar Switch, and Belt-Mount

Amplifier.

CONTROL UNIT MOUNTING

Mount the control unit within convenient reach of the operator, and where

it will not interfere with the safe operation of the motorcycle. A typical

control unit, microphone, and speaker mounting is shown in Figure 2.

Due to the large number of different motorcycle makes and models, it is up

to the installer to decide how to mount the control unit, radio, and optional

equipment. Guidelines are provided for planning the installation.

The use of customer-designed "U" brackets, "L" brackets, mounting plates,

backing plates, or optional mounting kits from the motorcycle

manufacturer, if available, are suggested for mounting the control unit,

microphone, adaptor plate, weatherproof case, and radio. Existing bolts in

the frame and handlebar assembly may be utilized to mount the brackets

and mounting plates to the motorcycle.

Bracket material should be 1/8-inch steel minimum. When designing and

mounting the brackets, the following guidelines should be considered:

• The installation must NOT interfere with steering or operation of

the motorcycle.

• Mounting locations must NOT interfere with the driver or with

Instrument visibility.

• The installation should provide easy access to the radio operating

controls.

Be careful to avoid damaging some vital part of the

motorcycle if it becomes nessary to drill mounting holes.

Also, always check to see how far the mounting screws

will extend below the mounting surface before installing

CAUTION

After installing the control unit, do not make any cable connections until

all cables have been run and secured, and the speaker and any option

connections have been made to the vehicle system plug. Speaker and

option connections are shown on the Interconnection Diagrams listed in

the Table of Contents. A typical control unit installation is shown in Figure

After all cables are installed, refer to the Control Unit Interconnection

Diagrams in back of this manual for final connections to the control unit,

and for instructions to install the cable entrance cover kit.

Figure 2 Typical Control Unit and Speaker Mounting

Figure 3 - Typical Control Unit Installation

Figure 20. Control Unit and Radio Interconnection Diagram (con’t)

Figure 20. Control Unit and Radio Interconnection Diagram

TWO-WAY RADIO MOUNTING

The installation of the two-way radio consists of:

• Mounting the base mounting plate to the motorcycle,

• Installing the radio mounting bracket in the weatherproof case,

• Installing the radio on the mounting bracket, and

• Connecting the power/control cable, cable ground lead, and

antenna lead once they have been installed.

• Modifying the RANGR radio for motorcycle installation, if

required.

POWER CONSIDERATIONS

The motorcycle may be equipped with additional lights, light flashers,

sirens, PA systems, etc. Therefore, consideration must be given to the

system current drain. It is recommended that the radios be set for the

applicable power output and current drain shown in Table 1 for all

RANGR motorcycle applications.

Do NOT use a high-powered radio in the motorcycle

application. To do so will result in damage to the

motorcycle alternator, battery, and all circuits.

WARNING

MOUNTING THE RADIO

To install the radio in the weatherproof case:

Assembling the Weatherproof Box

1. Unpack the weatherproof motorcycle box, remove the key fromthe bag

attached to the bottom and open the box.

2. Remove the hardware kit (plastic bag), the bottom radio

mounting plate (19D903778P1) from the box by removing the

four 10-32 X 5/8” screws. The bottom mounting plate is the

smaller of the two. This will be installed in subsequent steps.

Table 1. Power vs. Current Setting

STANDARD RANGR RADIO

RATED POWER & CURRENT

Maximum & Typical

RANGR MOTORCYCLE

RADIO ADJUSTED POWER &

CURRENT Maximum & Typical

29-50 MHz

60 watts @ 13 Amps Maximum

(10.4 Amps Typical) 30 watts @ 9.5 Amps Maximum

(7.6 Amps Typical)

136-174 MHz

40 watts @13 Amps Maximum

(10 Amps Typical) 25 watts @10.5 Amps Maximum

(8 Amps Typical)

403-512 MHz

35/30 watts @13 Amps Maximum

(11 Amps Typical)l 25 watts @ 11 Amps Maximum

(9.4 Amps Typical)

806-870 MHz

35 watts @ 15 Amps Maximum

(10.4 Amps Typical) 25 watts @ 13 Amps Maximum

(9.1 Amps Typical)

3. Insert the large rubber grommet into the metal cable cutout and slide

the cable cutout w/ grommet into the slot on the bottom of the

weatherproof box. Secure with the two 1/4 X 20 machine screws and

locking nuts provided. See Figure 4.

4. Insert the two smaller grommets into the two holes adjacent to the

cable cutout.

5. Remove the backing from the plastic wire holder. Locate a position on

the opposite side of the case from the cable cutout approximately 3/4-

inch from and parallel with the front and 2.5 inches from the outside

edge. Press the holder into position.

When installing the ground straps, be sure they are

dressed in such a way that they will not get pinched

between the mounting plate and the weatherproof box

when the shock absorbers are fully compressed.

NOTE

6. Install the four 4-inch radio ground straps (provided) with the

weatherproof case mounting screw through the ring terminal. The flat

side of the ring terminal should be face down.

Figure 19. Power Control Cable Outline Diagram

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