Fire-Eye HEP-2 Manuale utente
1© Carrier 2023
HEP-2
RECHARGABLE BATTERY POWERED
HIGH ENERGY PORTABLE IGNITER
CU-124
June 22, 2023
DESCRIPTION
The portable high-energy ignition assembly consists of a hand held 2kV ignition generator with integrated battery
charger. HEP-2 needs a cable set and ignition lance and the HEP-2-INT needs to be completed with a xed ignition
rod. The length of the ignition rod can be freely chosen by combining one tip adapter, one spark tip and one or multi-
ple extention tubes. All components are individually available and need to be assembled before use.
APPLICATION
The HEP-2 series is used for safe ignition of burners of all kinds, e.g. in reneries, the steel industry and in the petro-
chemical industry. The total weight and the compact size of the complete set makes these igniters the perfect ‘match’
for downred reformers or burners on great heights.
OPERATION
The power cord with US/EU plug accepts a voltage between 100 & 230 VAC to charge the batteries. The device has
a LED status indicator and informs the user when the device needs to be recharged. The device is switched ready for
operation via a latching switch. After a correct positioning of the spark tip, the ignition can be started with a push-but-
ton with a limit of 180 seconds of 4kJ/spark. A full charge provides a total spark time of 1 hour.
GENERAL
The device generates a life-threatening voltage of 2kV DC.
For safety reasons it is necessary to carefully read and fully understand this manual before any attempt of assembling
or usage of the components.
© Carrier 2023
WARNING
The equipment described in this manual is capable of causing property
damage, severe injury, or death. It is the responsibility of the owner or operator
to ensure that the equipment described is installed, operated and commissioned in
compliance with the manufacturer’s instructions and all applicable codes and regulations.
When this equipment is tted to an appliance, due regard must also be given to the requirements of that
appliance.
Before attempting to install, commission, or operate this equipment, all relevant sections of this document must
be read and fully understood. If in doubt about any requirements consult your supplier.
Installation, commissioning or adjustment of this product MUST be carried out by suitably trained engineers or
personnel qualied by training and experience.
The manufacturer of this equipment accepts no liability for any consequences resulting from inappropriate,
negligent or incorrect installation, commissioning or adjustment of operating parameters of the equipment.
Before attempting any work on this equipment or any equipment controlled by or connected to this equipment, all
related electrical supplies or batteries MUST be isolated.
DO NOT energize or use the device, unless the area is known to be non-hazardous and free of explosive gases.
These paragraphs indicate a risk of potential serious personal injury, unless these instructions are followed
carefully.
This device and its accessories are designed to operate in extreme environments and temperatures.
Do not attempt to work on this device until it has reached a safe handling temperature.
Do not operate a device that has damaged threads, components or one that has been disassembled.
Explosion hazard. Do not disassemble, connect or disconnect when energized.
The High Energy Portable Igniter (or any part thereof) is not intended for climbing or standing on.
Electromagnetic interference may occur during the ignition period.
Compliance with the permissible ambient temperatures must be checked.
During ignition, 2000 VDC is applied to the ignition electrode. There is a danger to life if touched!
The portable High Energy Igniter may only be operated with the spark tip inside the combustion chamber, with the
lid of the ignition unit closed, undamaged components, and a complete ignition electrode installed.
The portable High Energy Igniter requires at least 120 seconds for a complete discharge.
Opening the unit or touching any of the internal components during this discharging may result in elec-
trick shock or injury.
!
© Carrier 2023
DATASHEET
P/N HEP-2
Ignition Voltage 2000 VDC
Ignition Frequency 3 sparks/sec
Ignition energy 4J/spark
Max. ignition duration 180 sec (ED 30%)
Max. current consumption
(during charging)
1.0 A
Supply voltage for charging 100 - 240 VAC, 50/60Hz
Operational availability Approx. 1 hour
Charging time Approx. 2 hours
Protection class IP 54
Max. operating temperature +65°C or 149°F
Min. operating temperature -20°C or -4°F
Dimensions 255 x 90 x 180mm
10.03 x 3.54 x 7.08in
Housing Material Die-cast aluminium, powder coated
Weight 2.70kg or 5.92lb
P/N HEP-2-INT
Ignition Voltage 2000 VDC
Ignition Frequency 3 sparks/sec
Ignition energy 4J/spark
Max. ignition duration 180 sec (ED 30%)
Max. current consumption
(during charging)
1.0 A
Supply voltage for charging 100 - 240 VAC, 50/60Hz
Operational availability Approx. 1 hour
Charging time Approx. 2 hours
Protection class IP 54
Max. operating temperature +65°C or 149°F
Min. operating temperature -20°C or -4°F
Dimensions 255 x 90 x 180mm
10.03 x 3.54 x 7.08in
Housing Material Die-cast aluminium, powder coated
Weight 2.70kg or 5.92lb
P/N HE-S
Material Stainless Steel 1.4571
Max. temperature +650°C or 1202°F
Max. temperature (short) +800°C or 1472°F
Length 200mm/ 7.87in
Diameter 16mm/ 0.63in
Weight 0.23kg or 0.50lb
P/N HE-L
Material Stainless Steel 1.4571
Max. temperature +650°C or 1202°F
Max. temperature (short) +800°C or 1472°F
Length 675mm/ 26.57in
Diameter 16mm / 0.63in
Weight 0.78kg or 1.72lb
P/N ET x.xx
Material Stainless Steel 1.4571
Diameter 16mm/ 0.63in
P/N HEP-2-C-1.5
Material Junction box Aluminium
Material Handle Aluminium
Material Cable Insulation Rubber EPR 3GI3
Material Cable Gasket Rubber CR 5GM5
Protection class IP54
Cable Length 1.5 meter or 5 feet
Weight 0.85kg or 1.87lb
P/N HE-SSR-0.0
Diameter 16mm/ 0.63in
Weight 0.35kg or 0.77lb
5
OPERATION
DO NOT energize or use the device, unless the area is known to be non-hazardous and free of explosive gases.
Before commissioning, potential equalization should be carried out between the grounding bolt on the housing and
the front panel of the burner, for example with the optionally available potential equalization line
(at least 4 mm² PE cable with grounding clamp, length 3m).
A ready-made PE cable with mounted grounding clip is available as an accessory (HEP-2-CLIP).
Press the Power ON/OFF momentary switch with LED indicator
* LED OFF : Power OFF
* LED WHITE : Power ON
Position the spark tip in the combustible fuel mixture.
A correct mixture is where the fuel/air ratio is between the %LEL (lower Explosion Level) and %UEL (Upper Explosion Level)
FUEL % LOWER EXPLOSION
LEVEL
% UPPER EXPLOSION
LEVEL
NATURAL GAS 5 17
PROPANE 2.1 9.5
HYDROGEN 4 75
AMMONIA 15 28
Outside these conditions, the ignition of the fuel mixture is likely to fail.
Wait until the fuel valves open, then start sparking by pressing the IGNITION button.
The maximum ignition time is 180 sec.
The total ignition time for a full charged device is approx. 1 hour
After a succesfull ignition, it is recommended to release the ignition button.
Press the power ON/OFF switch to turn the power OFF.
* LED OFF : Power OFF
* LED WHITE : Power ON
CHECK
© Carrier 2023
MODEL HEP-2 with quick-disconnect plug, cable and ignition rod
PORTABLE HESI POWER PACK (HEP-2)
EXTENTION TUBE (ET x.xx)
SPARK TIP SHORT (HE-S)
SPARK TIP LONG (HE-L)
TIP ADAPTER (HE-SSR-0.0)
IGNITION ROD CABLE
WITH HANDLE
(HEP-2-C-1.5)
USA ADAPTER
POWER CORD
CARRYING STRAP
BILL OF MATERIALS FOR HEP-2 PORTABLE HIGH ENERGY IGNITER
7
1x HEP-2 Portable HESI Power Pack with quick-disconnect connector.
Including batteries, power cord, USA plug adapter.
1x HEP-2-C-1.5 Ignition rod cable with handle, 1.5m/5ft cable and
male Quick-Disconnect connector.
NECESSARY COMPONENTS FOR A COMPLETE HEP-2 SYSTEM (CABLE VERSION)
HE-S High Energy Spark tip Short 200mm 7.87”
HE-L High Energy Spark Tip Long 675mm 26.77”
ET 0.20 200mm 7.87”
ET 0.30 300mm 11.81”
ET 0.40 400mm 15.75”
ET 0.50 500mm 19.69”
ET 0.60 600mm 23.62”
ET 0.70 700mm 27.56”
ET 0.80 800mm 31.49”
ET 0.90 900mm 35.43”
ET 1.00 1000mm 39.37”
ET 2.00 2000mm 78.74”
1x HE-SSR-0.0 Tip adapter, 325mm or inch including spring and 3m high temperature
cable
1x HE-x High Energy Spark tip
OPTION ET x.xx Extention Tube
Main components
Components that dene the length of the Ignition Rod.
HE-SSR-0.0
TIP ADAPTER
TOTAL LENGTH OF
EXTENTION TUBE
LENGTH OF THE SELECTED SPARK
TIP
325mm
12.8”
Calculate the length of the Ignition Rod
SUM IS THE TOTAL LENGTH OF THE IGNITION ROD
CHECK OUT OUR ONLINE
PARTNUMBER GENERATOR
© Carrier 2023
MODEL HEP-2-INT with Integrated Ignition Rod
PORTABLE HESI POWER PACK (HEP-2-INT)
EXTENTION TUBE (ET x.xx)
SPARK TIP SHORT (HE-S)
SPARK TIP LONG (HE-L)
TIP ADAPTER (HE-SSR-0.0)
USA ADAPTER
POWER CORD
CARRYING STRAP
BILL OF MATERIALS FOR HEP-2-INT PORTABLE HIGH ENERGY IGNITER
9
1x HEP-2-INT Portable HESI Power Pack with Ignition tip adapter connection
Including batteries, power cord, USA plug adapter.
NECESSARY COMPONENTS FOR A COMPLETE HEP-2-INT SYSTEM (INTEGRATED VERSION)
HE-S High Energy Spark tip Short 200mm 7.87”
HE-L High Energy Spark Tip Long 675mm 26.77”
ET 0.20 200mm 7.87”
ET 0.30 300mm 11.81”
ET 0.40 400mm 15.75”
ET 0.50 500mm 19.69”
ET 0.60 600mm 23.62”
ET 0.70 700mm 27.56”
ET 0.80 800mm 31.49”
ET 0.90 900mm 35.43”
ET 1.00 1000mm 39.37”
ET 2.00 2000mm 78.74”
1x HE-SSR-0.0 Tip adapter, 325mm or 12.79 Inch including spring and 3m high tempera-
ture cable
1x HE-x High Energy Spark tip
OPTION ET x.xx Extention Tube
Main components
Components that dene the length of the Ignition Rod.
HE-SSR-0.0
TIP ADAPTER
TOTAL LENGTH OF
EXTENTION TUBE
LENGTH OF THE SELECTED SPARK
TIP
325mm
12.79in
Calculate the length of the Ignition Rod
SUM IS THE TOTAL LENGTH OF THE IGNITION ROD
CHECK OUT OUR ONLINE
PARTNUMBER GENERATOR
© Carrier 2023
ASSEMBLY INSTRUCTIONS HEP-2
Open the cover of the junction box.
Mount the extention tube(s) to the junction box
Pull red high-voltage cable inside the tip adapter, through
the Extention Tube(s) into Junction Box and screw all
tubes together.
Mount the tip adapter directly to the junction box if no
Extention Tube is needed.
Mount the selected Spark Tip on the tip adapter.
Inside the junction box, the RED high-voltage cable is to
be cut so that approx 8 cm or 3.15 Inch remains
Strip the RED wire down to about 1 cm or 0.4 Inch
Strip the BROWN wire down to about 1 cm or 0.4 Inch
Insert the BROWN and RED wire into the rotary connec-
tor and ensure solid connection by turning the connector
clockwise until full stop.
Close the cover of the junction box.
TIP ADAPTER WITH INTEGRATED ISOLATOR
INCLUDING SPRING & 3M HIGH TEMPERATURE CABLE
(HE-SSR-0.0)
CHECK
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