DIOM 800095-A ii 7/22/2022
Table of Contents
1 FOREWORD ..................................................................................................................................................................... 1
1.1 Warnings ............................................................................................................................................................... 1
1.2 Safety Precautions .................................................................................................................................................. 1
2 GENERAL ........................................................................................................................................................................ 2
2.1 Description ............................................................................................................................................................. 2
2.2 Variants ................................................................................................................................................................. 2
2.3 Product Dimensions ................................................................................................................................................ 2
2.3.1 With Bypass Key Switch .................................................................................................................................... 2
2.3.2 Standard (without Bypass) ................................................................................................................................. 3
2.4 Specifications ......................................................................................................................................................... 3
2.4.1 Electrical ......................................................................................................................................................... 3
2.4.2 Environmental .................................................................................................................................................. 3
3 INSTALLATION ................................................................................................................................................................. 4
3.1 Opening the Module ................................................................................................................................................ 4
3.1.1 With Bypass Key Switch .................................................................................................................................... 4
3.1.2 Standard (without Bypass) ................................................................................................................................. 5
3.2 Configuring the Module ............................................................................................................................................ 5
3.3 Configuration Testing .............................................................................................................................................. 6
3.4 Closing the Module.................................................................................................................................................. 8
3.4.1 With Bypass Switch .......................................................................................................................................... 8
3.4.2 Standard (without Bypass) ................................................................................................................................. 8
3.5 Mounting the Module ............................................................................................................................................... 8
3.5.1 Direct Mounting ................................................................................................................................................ 9
3.5.2 Flange Mounting Kit .......................................................................................................................................... 9
3.5.3 Magnetic Mounting Kit..................................................................................................................................... 10
3.6 Wiring the Module ................................................................................................................................................. 10
3.7 System Activation ................................................................................................................................................. 11
4 SERVICE AND MAINTENANCE .......................................................................................................................................... 12
4.1 General ................................................................................................................................................................ 12
4.2 Post Discharge, System Recharge, and Return to Service .......................................................................................... 12
5 APPENDIX A................................................................................................................................................................... 13
Table of Figures
Figure 1 – Bypass Variant Envelope Dimensions | Top View ............................................................................................................................................. 2
Figure 2 – Bypass Variant Envelope Dimensions | Side View ............................................................................................................................................ 3
Figure 3 – Standard Variant Envelope Dimensions | Top View .......................................................................................................................................... 3
Figure 4 – Standard Variant Envelope Dimensions | Side View ......................................................................................................................................... 3
Figure 5 – Environmental Limitations ................................................................................................................................................................................. 3
Figure 6 – Exploded View | with Bypass ............................................................................................................................................................................. 4
Figure 7 – Exploded View | Standard ................................................................................................................................................................................. 5
Figure 8 – Configuration Board Overview........................................................................................................................................................................... 5
Figure 9 – Switch Position Details ...................................................................................................................................................................................... 6
Figure 10 – Threaded Insert ............................................................................................................................................................................................... 8
Figure 11 – Threaded Insert Dimensions ........................................................................................................................................................................... 9
Figure 12 – Flange Mounting Kit......................................................................................................................................................................................... 9
Figure 13 – Flanges Installed ........................................................................................................................................................................................... 10
Figure 14 – Magnetic Mounting Kit ................................................................................................................................................................................... 10
Figure 15 – Magnets Installed .......................................................................................................................................................................................... 10
Figure 16 – Cable Harness Install | Exploded View .......................................................................................................................................................... 11
Figure 17 – Harness Pinout Diagram ............................................................................................................................................................................... 11
