Flamco NFE Series Manuale utente

www.flamcogroup.com/manuals

NFE-MVE

ENG Installation and operating instuction

NFE MVE

We reserve the right to change designs and technical specifications of our products.

ENG

Table of Content

1. Limitation of liability ...........................................................................................3

2. Warranty............................................................................................................3

3. Copyright...........................................................................................................3

4. General safety instructions...................................................................................3

4.1 Intended use and application of these instructions...............................................................4

4.2 Personnel qualification, prerequisites..................................................................................4

4.3 Personnel competence .........................................................................................................5

4.4 Intended area of application.................................................................................................5

4.5 Incoming goods....................................................................................................................5

4.6 Transportation, storage, unpacking......................................................................................6

4.7 Operating room....................................................................................................................7

4.8 Noise reduction....................................................................................................................7

4.9 EMERGENCY STOP ................................................................................................................8

4.10 Personal protective equipment ............................................................................................8

4.11 Excess pressure and temperature .........................................................................................8

4.12 Process water.......................................................................................................................8

4.13 Protective devices ................................................................................................................9

4.13.1..............................................................................................................................................Electrical

hazards ....................................................................................................................................................... 9

4.14 External forces......................................................................................................................9

4.15 Inspection before commissioning and repeat inspection ......................................................9

4.16 Inspections according to Betriebssicherheitsverordnung - Druckgerät (Industrial Safety

Regulation - Pressure Device) ...............................................................................................9

4.17 Inspection of electrical equipment, repeat inspection ..........................................................9

4.18 Maintenance and Repair.....................................................................................................10

4.19 Foreseeable misuse............................................................................................................10

4.20 Residual hazards ................................................................................................................11

4.21 Type plates on the replenishment modules (only concerns MVE1) ......................................11

4.22 Warning signs in these instructions ....................................................................................11

5. Product description ...........................................................................................12

5.1 Component / equipment / combinations ............................................................................12

5.2 Combinations of NFE and MVE – areas of application..........................................................13

6. Mode of operation of NFE + MVE1 .........................................................................15

6.1 Control types .....................................................................................................................15

6.2 Operating modes [AUTO] [FILLING] [MANUAL] ....................................................................15

6.3 Monitoring .........................................................................................................................15

7. Mode of operation of NFE + MVE2 .........................................................................18

8. Installation.......................................................................................................19

8.1 Setting up/mounting..........................................................................................................19

8.2 Hydraulic connection .........................................................................................................20

8.3 Electrical connection..........................................................................................................20

8.4 SCU control unit .................................................................................................................23

Manual NFE-MVE

9. Operation MVE1 ................................................................................................24

9.1 Handling - Menu ................................................................................................................24

9.2 Process indication .............................................................................................................25

9.3 Menu symbols ....................................................................................................................25

10. Commissioning MVE1.........................................................................................26

10.1 Initial commissioning .........................................................................................................26

10.2 Parameterisation on initial commissioning.........................................................................26

10.2.1............................................................................................................................ Menu B/D, selection

menus ....................................................................................................................................................... 27

10.2.1....................................................................................................................................Menu E, service

menu27

10.2.3.............................................................................................................................. Menu F, parameter

menu28

10.2.4.............................................................................................................................Menu G, equipment

menu29

10.3 Menu sequence, example MAG...........................................................................................31

11 MVE1 errors......................................................................................................32

11.1 List of errors / error messages ............................................................................................32

11.2 Troubleshooting.................................................................................................................33

12 Maintenance.....................................................................................................34

13 Module replacement of water treatment...............................................................35

14 Taking out of service, removal.............................................................................36

Appendix

Appendix 1. Technical data, Specifications ............................................................37

Appendix 2. Control unit terminal plan.................................................................39

Appendix 3. Dimensions and weights ...................................................................40

Appendix 4. Installation examples .......................................................................41

We reserve the right to change designs and technical specifications of our products.

ENG

1. Limitation of liability

All technical information, data and instructions for executable actions and actions to be executed

are up to date and current at the time of going to press. These contain our current state of

understanding and experience to the best of our knowledge. All technical modifications due to

the further development of the Flamco product described in these operating instructions are

reserved. Therefore, these technical specifications, descriptions and figures cannot be used to

derive any claims whatsoever. Technical representations, drawings and graphics may not necessarily

correspond to the actual item supplied in terms of assemblies, single parts or spare parts. Drawings

and images are not true to scale and also contain symbols for reasons of simplification.

2. Warranty

The corresponding information is contained in the General Terms and Conditions of Business (GTCB)

and does not form part of these instructions.

3. Copyright

These instructions are to be treated in the strictest confidence. They are to be used by authorised

personnel only. Any transfer to third parties must be prevented. All documentation is protected

within the meaning of copyright law. These documents must not be passed on and/or duplicated,

not even in the form of extracts; their contents may not be exploited and/or passed on to any third

parties unless expressly permitted. Violations are liable to prosecution and incur an obligatory

payment of damages. We reserve all rights for the exercise of industrial property rights.

4. General safety instructions

Any disregard or incomplete consideration of the instructions and measures specified may endanger

persons, animals, the environment and property. Non-compliance with safety regulations and any

neglect of the usual precautionary measures can lead to the loss of any claims for compensation in

the event of damage.

Definitions

• Operator: Natural or legal person who owns and uses the product or who is given

the product for use on the basis of a contractual agreement.

• Client: Legally and economically responsible client in the execution of

construction projects. A client may be a natural as well as a legal

person.

• Responsible person: Person instructed by the operator or the client to carry out actions.

• Qualified person: A person who possesses the necessary specialist knowledge as

a result of their vocational training, professional experience and

contemporary professional activity. This includes that these persons

have knowledge of applicable national and internal safety regulations.

Manual NFE-MVE

4.1 Intended use and application of these instructions

The following pages give the basic information, requirements, measures and technical specifications

that enable competent personnel to handle and use this product safely and within specifications.

Responsible persons or agents who perform the services required must have carefully read and

understood these instructions.

The required performances are:

Storage, transportation, installation, electrical installation, initial commissioning and

recommissioning, operation, maintenance, testing, repair and removal.

For use in installations that do not comply with the applicable European regulations, European and

harmonised standards and applicable technical rules and guidelines issued by the professional

associations for this area of application, this document is not suitable and can be used for

information purposes only. In order to be continuously available for consultation, these instructions

must be provided in the immediate vicinity of the installed device, at least within the relevant

operating room.

4.2 Personnel qualification, prerequisites

All personnel must have the appropriate qualifications for performing the required services and be

physically and mentally qualified. The areas of responsibility, competence and supervision of the

personnel must be regulated by the operator.

Required performance Example for occupational/professional group Example for qualification

Storage, transportation Transportation, traic, warehousing Specialist for transportation and warehousing

Assembly, disassembly, repair, maintenance.

Recommissioning following addition of

component or modification, testing.

Installation and building technology Specialist for heating installations. Person

instructed for the operating room with

knowledge from these instructions

Initial commissioning with configured control

unit (standard case), recommissioning aer

voltage failure, operation (actions on the

terminal and the control unit SPC).

Electrical installation Electrical engineering Specialist for electrical installation.

Initial and repeat testing of the electrical

equipment.

Qualified person (QP) with approval by the

responsible energy utility company.

Testing before commissioning and repeat

testing

of pressure equipment.

Installation and building technology

in the technical association of technical

monitoring.

Qualified person (QP)

We reserve the right to change designs and technical specifications of our products.

ENG

4.3 Personnel competence

Instructions for operation are provided by the Flamco field sales service or oicers during handover

activities or upon request.

Training for the required performances: assembly, disassembly, commissioning, operation, testing,

maintenance and repair are part of the training and further education of the service personnel from

the Flamco branches or designated service companies.

This training includes instructions with regard to the prerequisites required on site but not with

regard to their execution. On-site services include transportation, the provision of an operating room

with the required basic structure for arranging and installing the equipment as well as the necessary

hydraulic and electrical connections, the electrical installation for powering the replenishment

equipment and the installation of signal lines for information technology equipment.

4.4 Intended area of application

Closed heating and cooling systems within which it is possible to operate pressurisation systems

with diaphragm pressure expansion vessels, as well as the external pressurisation with compressor

or pump in accordance with the requirements of DIN EN 12828 and VDI 4708-1, and the controlled

supply of process water for loss or initial filling quantities. Modular assemblies of this replenishment

equipment can be selected in accordance with the application required.

4.5 Incoming goods

The scope of supply must be compared with the items listed in the shipping documents and checked

for conformity. Unpacking, installation and commissioning must only be initiated if the product

complies with the intended use within specifications in accordance with the order process and order

commission. In particular, functional obstructions, component damage and personal hazards can be

caused if permissible operating or design characteristics are exceeded. If there is no conformity and

if the scope of supply is incomplete or damaged, application must be prevented.

Manual NFE-MVE

4.6 Transportation, storage, unpacking

The equipment is supplied in packaging units

that correspond to the model in accordance with

the order or the requirements of the transport

route and climatic zone. They meet at least the

requirements of the packaging guidelines of the

manufacturer. In compliance with this guideline

the replenishment equipment/modules are

supplied in cardboard boxes lying in a horizontal

position on special pallets or Euro pallets. The

pallets are suitable for transportation by means

of approved forkli devices. To do this, set the

largest possible fork external dimensions for the

pallet to prevent any tilting over of the load taken

up. Move the delivery item in the lowest possible

position and across the fork pairs.

If packages are suitable for transportation by liing means, they have markings for the attachment

points required.

Important note: Transport the packed scope of supply as close as possible to the intended place of

installation and use a horizontal surface area with load-bearing ground.

Attention: Actions and measures are required to prevent any uncontrolled dropping, sliding and

tilting of loads. Intermediate storage can also be eected in a packaged condition. Stacking of the

packaged equipment is permissible up to a maximum of four packaging units on top of one another.

Any stacking beyond this limit is to be prevented. Use only approved load-handling equipment,

safe tools and wear the necessary protective equipment.

We reserve the right to change designs and technical specifications of our products.

ENG

4.7 Operating room

Enclosed, frost-protected room that meets the requirements of the applicable European regulations,

European and harmonised standards and applicable technical rules and guidelines issued by

the professional associations for this area of use. For the application of the device modules from

these instructions, such rooms usually contain equipment for heat generation and distribution,

water treatment, electrical supply and distribution as well as measuring, control and information

technology equipment. Access by unqualified and non-instructed persons must be hindered or

prevented entirely. The installation location of the replenishment equipment/module must ensure

that the operation, use, maintenance, testing, repair, assembly and disassembly can be done

permanently without any hindrance or hazards. The construction ground, wall surface, set-up

surface for the equipment must ensure that stability / load capacity is guaranteed and maintained.

The maximum possible forces from the own masses including the water filling have to be considered.

If operationally required equipment with safety functions (e.g. system separators) are triggered,

this will cause the process water to be drained. It must be ensured that this water can be safely

discharged and that there is a safe drain or water collector to prevent any damage from water. This

also applies to the leakage of water due to component defects from all equipment located in this

room. (Protection of ground water: consider the additives!).

In case of insuicient load-bearing capacity, there is a risk of loads dropping, creeping and,

consequently, besides malfunctions, severe personal injuries are possible. The ambient atmosphere

must be free of electrically conductive gases, high dust concentrations and aggressive vapours. In

the case of flammable gases and gas mixtures, there is a risk of explosion. Due to the process, the

water temperature can be up to 90 °C at selected replenishment modules and, in cases of improper

operation, this may even be in excess of 90 °C. There is a risk of personal injury from burns or

scalding.

The operation of submerged equipment must be reliably excluded. Under these circumstances,

any short-circuiting of electrical equipment causes electrocution in persons and other living beings

in the water. There is a risk of malfunction and component damage or destruction due to water

saturation and corrosion.

4.8 Noise reduction

Ensure that in the installation the sound emission is minimised according to the state of the technical

art (e.g. by means of sound-absorbing pipe fixtures).

Manual NFE-MVE

4.9 EMERGENCY STOP

The required EMERGENCY STOP device is provided by the respective main switch on the control

unit. (This concerns the SCU on the MVE1 or the control of pressurisation, if the replenishment

components are thereby controlled).

If further safety chains with EMERGENCY STOP devices are required according to the design and

operating mode of the heat generator, these must be installed on site.

4.10 Personal protective equipment

Personal protective equipment (PPE) must be used for all hazardous work and activities (e.g.:

welding), in order to prevent or minimise injuries, if it is not possible to use other means. It must

comply with the stated requirements of the client or operator for entering the operating room or the

construction site.

Operation without prejudice to the specifications for the operating room: No protective equipment is

required. The minimum requirements are tight clothing and firm, non-slip and closed footwear.

Other performances require the body protection necessary for the activity to be carried out (e.g.:

transportation and setting up: Firm, tightly fitting work clothing, foot protection [safety shoes with

toe caps], head protection [safety helmet], hand protection [protective gloves]; maintenance, repair:

Firm, tightly fitting work clothing, foot protection, hand protection, eye or face protection [safety

goggles]).

4.11 Excess pressure and temperature

Equipment that is operated with replenishment systems/modules must ensure that it is reliably

prevented that the permissible positive operating pressure and the permissible media temperature

can be exceeded. The non-permissible pressure and temperature limitation can lead to component

overload, destruction, malfunction and, as a consequence, serious personal injury and/or damage to

property. Regular checks must be carried out on this safety-related equipment.

4.12 Process water

Types of water, non-flammable, without solid or long-fibre constituents, which, with their

ingredients, do not cause a hazard to operational readiness and do not damage or unduly influence

water-bearing parts of the replenishment device (e.g.: pressure-bearing components). Water-

bearing components are pipework, equipment and system connections, and the fittings and

sensors contained therein. The operation with non-permissible media may cause malfunction,

component destruction, and as a consequence serious personal injury and/or damage to property.

The operating/replenishment medium must meet the requirements of VDI 2035! Desalinated

waters must have a conductivity between 10 and 100 μS/cm at a pH value that does not exceed the

permissible limits according to VDI 2035 depending on the material used.

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali flamco Unità di controllo

flamco

flamco Flamcovent Smart Manuale utente

flamco

flamco Prescor IC Fill Manuale utente

flamco

flamco NexusValve TW DN15 Manuale utente

flamco

flamco Prescor S Manuale utente

flamco

flamco SPC Extension Module Manuale tecnico

flamco

flamco Prescor SB Manuale utente

Manuali Unità di controllo popolari di altre marche

Festo

Festo Compact Performance CP-FB6-E Manuale elenco delle parti

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuale utente

JS Automation

JS Automation MPC3034A Manuale utente

JAUDT

JAUDT SW GII 6406 Series Guida rapida

Spektrum

Spektrum Air Module System Manuale utente

BOC Edwards

BOC Edwards Q Series Manuale utente

KHADAS

KHADAS BT Magic Manuale utente

Etherma

Etherma eNEXHO-IL Manuale utente

PMFoundations

PMFoundations Attenuverter Manuale utente

GEA

GEA VARIVENT Manuale utente

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuale utente

Altronix

Altronix LINQ8PD Istruzioni per il montaggio

Eaton

Eaton Powerware Series Manuale utente

WAGO

WAGO 750-407/040-000 Manuale utente

Sony

Sony CCU-590 Manuale utente

Graco

Graco 25D614 Manuale utente

Task Force Tips

Task Force Tips YE-RF-900 Manuale di programmazione

Shini

Shini SPV-U Series Manuale utente

flamco NFE Series Manuale utente

Manuali Unità di controllo popolari di altre marche