Flotrol F40 Manuale utente
MODEL F40
Service Manual
IMPORTANT: Fill in pertinent information on page 2 for future reference.
* JOB NO.
* MODEL NO.
* WATER TEST
* CAPACITY PER UNIT
* MINERAL TANK SIZE DIA. HEIGHT
* BRINE TANK SIZE & SALT SETTING PER REGENERATION:
* 2850 CONTROL VALVE SPECIFICATIONS
2 Timer Program Settings (see pages 10,11, and 12)
A) Backwash min.
B) Brine & Slow Rinse min.
C) Rapid Rinse min.
D) Brine Tank Refill min.
1 Type of Timer (see pages 10,11, and 12)
A) 12 day
B) * 2 to 40 m meter or
* 11 to 200 m meter
* Other
3 Drain Line Flow Control gpm
4 Brine Line Flow Controller gpm
5 Injector Size #
6 Service Valve Operation Units (SVO)
Size of Service Valve
C) Meter Wiring Package
1) System #4 - 1 tank; 1 meter; immediate or delayed regeneration
2) System #5 - 2 tanks; 2 meters; interlock
3) System #6 - 2 tanks; 1 meter; series regeneration
4) System #7 - 2 tanks; 1 meter; alternator
3
3
Page 2
MODEL F40
Job Specification Sheet
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively.
EXISTlNG PLUMBING: Condition of existing plumbing should be free from Iime and iron buildup. Piping that is built up heavily with
Iime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water
softener.
1. Place the softener tank where you want to install the unit making sure the unit is Ievel and on a firm base.
(Maximum 4 feet apart for twin units.)
3. Solder joints near the drain must be done prior to connecting the Drain Line Flow ControI fitting. Leave at Ieast 6" between
the DLFC andsolder joints when soldering when the pipes are connected on the DLFC. Failure to do this could cause interior
damage to the DLFC.
4. Teflon tape is the onIy sealant to be used on the drain fitting. The drain from twin units may be run through a common
Iine.
8. Place the by-pass in service position.
9. Manually index the softener control into “service” position and Iet water flow into the mineral tank. When water flow stops,
close inlet valve, pIace control in “backwash” position to relieve head of air, then gradually open inlet valve to purge remain
ing air in tank. Return control to service position.
10. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable. Plug into
power supply.
5. Make sure that the floor is clean beneath the saIt storage tank and that it is Ievel.
6. Place approximately 1" of water above the grid plate (if used) in your saIt tank. Salt may be placed in the unit at this time.
7. Place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until
the system is free from foreign material (usually solder) that may have resulted from the installation.
2. All plumbing should be done in accordance with Iocal plumbing codes. The pipe size for the drain Iine should be the same size as
the drain Iine flowcontrol connection. Water meters are to be installed on soft water outlets. Twin units with (1) one meter shall
be installed on common soft water outlet of units.
BY-PASS VALVES: Always provide for the installation of a by-pass valve.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100° F, and the unit cannot be subjected
to freezing conditions.
ELECTRICAL FACILITlES: A continuous 115 volt, 60 Hertz current supply is required. Make certain the current supply is always
hot and cannot be turned off with another switch.
Page 3
Installation Instructions
MODEL F40
GeneralCommercialPre-Installation Check List
MODEL F40
Assembly Drawings and Part Numbers
F40 Control Valve Assembly
1
2
3
4
5
6
11 12
20
18 19
109171615
78910
13 14 13 14 13 21
1313 14 13 14
22
24
23
BLOCK-A
BLOCK-B
BLOCK-B
BLOCK-C
RWB PISTON ASSEMBLY
NRWB PISTON ASSEMBLY
FILTER PARTS
Page 4
Page 6
MODEL F40
Control Drive Assembly (For F30 & F40 Mechanical Clock)
1
2
3
3
4
5
6
7
8-1
11
10
9-1
12
13-1
14-1
9-2
13-2
FOR SM
8-2
14-2
Page 7
MODEL F30
Control Drive Assembly (For F30 & F40 Mechanical )
Item No. Quantity Part No. Description
1 1 053-00014-00 Motor1 Assembly 220V
2 1 051-00084-00 Brine Valve Cam
3 2 068-00001-00 Roll Pin- Drive Assembly
4 1 099-00175-00 Drive Cam Assembly
5 3 052-00049-00 Insulator -Drive Assembly
6 2 043-00000-00 Switch 1
7 2 066-00000-00 Screw,tcp,NO.4-40x1.125,b,Zn,1022
8-2
8-1
1
1
052-00039-00
052-00104-00
Back Plate with Thumb Screws
Back Plate with Thumb Screws
9-1 1 047-00004-00 Line Group
9-2 1 047-00005-00 Line Group-SM
10 1 041-00001-00 Power Cord(Obligue3-Flat(Inverted V))
11 1 078-00143-00 Strain Relief
12 1 047-00003-00 Line Group-Motor
13-1 1 099-00204-00 Timer Assembly (220V/50HZ)
13-2
14-1
14-2
1 099-00188-00 Timer Assembly (220V/50HZ)-SM
1 051-00281-00 Cover Assembly
1 051-00098-00 Cover Assembly
Bold faced items are recommended spare parts.
MODEL F40
Timer Assembly (For Mechanical Clock)
11
16
15
13
12
17 18
19
20
21
6
22
23
24 25
26
27
28
29
30
31
1
3
4
5
6
7
2
8
9
10
32 6
14
24
27
27
Page 8
MODEL F40
Timer Assembly (For Mechanical Clock)
Item No. Quantity Part No. Description
1 1 051-00078-00 Timer Housing
2 1 069-00180-00 Decal- Instructions
3 1 051-00074-00 Cycle Actuator Arm
4 1 099-00177-00 24 Hour Gear Assembly
5 1 051-00089-00 Knob
6 4 066-00002-00 Screw,tchw,NO.6-20x1/2,b,black,Zn,1022
7 1 069-00179-00 Button Decal
8 1 099-00176-00 Skipper Wheel Assembly
9 2 078-00008-00 Ball
10 2 058-00003-00 Spring –Detent- Skipper Wheel
11 1 069-00181-00 Decal- Time of Day
12 1 052-00013-00 Spring Clip
13 1 058-00002-00 Spring- Denent- Main Gear
14 1 051-00081-00 Plastic Ball-0.25inch Dia.
15 1 057-00023-00 Main Drive Gear
16 1 099-00178-00 Program Wheel(ST) Assembly
17 1 057-00016-00 Idler Pinion
18 1 058-00001-00 Spring- Idler
19 1 057-00014-00 Idler Gear
20 1 057-00013-00 Driver Gear
21 1 052-00046-00 Motor Mounting Plate
22 1 053-00022-00 Motor2 Assembly(220V/50HZ)
23 3 066-00010-00 Screw,ccch,NO.6-32x1/8,Zn,1022
24 2 066-00011-00 Screw,ccch,NO.6-32UNCx1/4,Zn,1022
25 1 052-00041-00 Hinge Bracket
26 2 066-00012-00 Screw,tchw,NO.8-18x3/8,Zn,1022
27 3 052-00048-00 Insulator- Drive Assembly
28 1 043-00003-00 Switch3
29 1 043-00002-00 Switch2
30 2 066-00055-00 Screw, tcp, NO. M3-24x1.125,b,Zn,1022
31 1 051-00070-00 Skipper Wheel Ring
32 1 051-00071-00 Regeneration Pointer
Bold faced items are recommended spare parts.
Page 9
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