Flowserve MASTER STATION IV EEP-SN4001 Manuale utente

Experience In Motion

USER INSTRUCTIONS

Installation

Operation

Maintenance

MASTER STATION IV:

EEP-SN4001

FCD LMENIM5010-00-AQ - 03/19

Limitorque

®Master Station IV EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

Limitorque

®Master StationI V EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

ﬂowserve.com

Contents

1 Introduction 6

1.1 Overview 6

1.2 User Role Overview 6

1.3 Login 7

1.4 Main Menu 8

1.5 System Technical Data 9

2 Function Flowchart 10

3 Quick Startup 13

4 Electrical Connections 14

4.1 MSIV Rear Panel Connections 14

4.2 Master Station Wiring Requirements 17

4.3 Master Station Network Topologies 18

5 System Status 20

5.1 Main Menu 20

5.2 System Status 21

5.2.1 Network Status 21

5.2.2 MOV Status 22

5.2.3 MSIV Status 22

5.2.4 MOV Data 23

6 System Control 24

6.1 Main Menu 24

6.2 System Control 24

6.2.1 MOV Control 25

6.2.2 Emergency Shutdown 26

7 System Conﬁguration 28

7.1 Main Menu 28

7.2 System Conﬁguration 28

7.2.1 System Settings 29

7.2.2 Redundant Conﬁguration 32

7.2.3 Change MOV Tags 33

7.2.4 User Administration 34

7.2.5 DCS Conﬁguration 36

7.2.6 MOV Network Conﬁguration 52

7.2.7 File Manager 53

8 Diagnostics 57

8.1 Main Menu 57

8.2 Diagnostics 58

9 Troubleshooting Guide 61

9.1 Front Panel Indicators 61

9.2 Network Status Screen 61

9.3 Blank Display 62

9.4 Network Communications 62

Limitorque

®Master Station IV EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

Figures

Figure 1.1 - Introduction 7

Figure 1.2 - Enter User Name 7

Figure 1.3 - Login 7

Figure 1.4 - Main Menu 8

Figure 2.1 – MSIV Functional Flowchart 11

Figure 4.1 – MSIV Rear Panel Electrical Connections 14

Figure 4.2 – Debug Port Connection: DB9 Male 15

Figure 4.3 – DCS Serial Port Connection: DB9 Female 16

Figure 4.4 – Modbus Redundant Loop Topology 18

Figure 4.5 – Hot Standby Redundant Wiring Diagram. Refer to Fig. 4.4 for cable shield wiring

(applies to both Active and Standby Modules) 19

Figure 5.1 – The Main Menu Screen 20

Figure 5.2 – System Status 21

Figure 5.3 – Network Status 21

Figure 5.4 – MOV Status Screen 22

Figure 5.5 – MSIV Module Status 22

Figure 5.6 – MOV Data 23

Figure 6.1 – System Control Menua 24

Figure 6.2 – MOV Control Menu 25

Figure 6.3 – Control Relays 25

Figure 6.4 – Emergency Shutdown 26

Figure 6.5 – Emergency Shutdown in Progress 26

Figure 6.6 – Emergency Shutdown Termination 27

Figure 7.1 – System Conﬁguration Menu 28

Figure 7.2 – System Settings Menu 29

Figure 7.3 – Software Version Information 30

Figure 7.4 – Language Selection Menu 30

Figure 7.5 – System Clock Settings 31

Figure 7.6 – Time Zone Settings 31

Figure 7.7 – Screen Saver Settings 32

Figure 7.8 – Redundant Conﬁguration Menu 32

Figure 7.9 – Conﬁguration Transfer Lockout 33

Figure 7.10 – MOV Tag List 33

Figure 7.11 – User Administration Menu 34

Figure 7.12 – Delete User Menu 34

Figure 7.13 – User Settings Menu 35

Figure 7.14 – Change Password Menu 35

Figure 7.15 – DCS Conﬁguration Menu 36

Figure 7.16 – Conﬁgure DCS Serial Port 36

Figure 7.17 – Conﬁgure DCS Ethernet Port 37

Figure 7.18 – Conﬁgure DCS Data Table Menu 37

Figure 7.19 – FC 02 Read Input Status 38

Figure 7.20 – FC 03 Read Holding Registers Menu 41

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®Master StationI V EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

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Figures (Continued)

Figure 7.21 – FC 03 Example Data Table 41

Figure 7.22- Modbus FC 05/15 Coils 44

Figure 7.23 – FC 05/15 Sample Data Table 45

Figure 7.24 – Modbus holding registers – one per MOV shown 47

Figure 7.25 – FC 06 sample data table with “Two Per Mov” selected 47

Figure 7.26 – General DCS Settings (defaults shown) 51

Figure 7.27 – MOV Network Conﬁguration 52

Figure 7.28 – Active MOVs 52

Figure 7.29 – Polling Priority, Active MOVs 53

Figure 7.30 – File Manager Menu 53

Figure 7.31 – Import Conﬁguration File 54

Figure 7.32 – Export Event Log 55

Figure 7.33 – Update Software Menu 55

Figure 7.34 – Restore Factory Defaults 56

Figure 8.1 – Main Menu 57

Figure 8.2 – Diagnostics Menu 58

Figure 8.3 – Event Log 58

Figure 8.4 – Comm/FC Logger 59

Figure 8.5 – Debug Serial Port 59

Figure 8.6 – Polling Statistics 60

Figure 9.1 – Rear Panel On/Off Switch, Fuse, and Power Input Terminals 62

Tables

Table 4.1 – Network Channel A Connection 15

Table 4.2 – Network Channel B Connection 15

Table 4.3 – Hot-Standby Wiring Connections for Redundant Modules 19

Table 7.1 – Status Bit Deﬁnitions 38

Table 7.2 – Function Code 02 Example Message Breakdown 40

Table 7.3 – Function Code 03 Example Message Breakdown 42

Table 7.4 – Function Code 03 Holding Registers 42

Table 7.5 – DDC coil assignments, Modbus 05 command usage for Digital Outputs 45

Table 7.6 – Function Code 05 Example Message Breakdown 46

Table 7.7 – Function Code 15 Example Message Breakdown 46

Table 7.8 – Function Code 06 First command message breakdown 48

Table 7.9 – Function code 06 message breakdown 48

Table 7.10 – Function code 06 message breakdown 49

Table 7.11 – Function code 16 message breakdown 49

Table 7.12 – Valid Command Register Operations 50

Limitorque

®Master Station IV EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

1 Introduction

1.1 Overview

The next generation master station is designed by Flowserve Limitorque speciﬁcally for use

with the Limitorque line of electric actuators equipped with Modbus DDC. The Master Station IV

(MSIV) acts as a single-source controller for up to 250 actuators.

The MSIV is a plug-and-play solution that provides complete control, monitoring, and diagnos-

tics of Limitorque electric actuators through a simple touch-panel display serving as a Human

Machine Interface (HMI).

1.2 User Role Overview

The MSIV requires users to login. Four user role levels are conﬁgurable for each user: 1) View,

2) Control, 3) Conﬁgure, and 4) Administrator. Each role includes the rights of the lesser roles

(i.e. Control includes View’s rights, and Conﬁgure includes Control’s rights and View’s rights).

VIEW: the user can view the network status and the activity log. No control

or conﬁguration functionality is available.

CONTROL: in addition to the View rights, the user has the ability to control

MOVs.

CONFIGURE: in addition to the Control rights, the user has the ability to conﬁgure

the Master Station and the Network.

ADMINISTRATOR: in addition to Conﬁgure rights, the user has the ability to add or

delete users, as well as modify user settings.

These roles can be changed by an Administrator user. See section the User Administration

section for details.

Limitorque

®Master StationI V EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

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1.3 Login

When the MSIV completes the boot process, it loads the introduction screen (Figure 1.1).

Figure 1.1 - Introduction

Touching any part of the screen will load the Enter User name screen (Figure 1.2).

NOTE: If the screen is blank and the green power LED is illuminated, the MSIV is in screen saver mode.

Touch the display to exit the screen saver mode.

Figure 1.2 - Enter User Name

Once the user name has been entered, the Enter Password screen will be displayed (Figure 1.3).

NOTE: Each user name must have a unique password.

Figure 1.3 - Login

Limitorque

®Master Station IV EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

Passwords and user names are set via the User Administration menu, under System Conﬁguration.

The correct password entry for the respective user name will advance the screen to the Main Menu (Figure 1.4).

If passwords are lost or forgotten, please contact your Limitorque service coordinator at 1-434-528-4400.

1.4 Main Menu

Once logged in, the user will see the Main Menu (Figure 1.4).

Figure 1.4 - Main Menu

From here, the menu options are displayed based on the current user role. Each button represents a separate logical

section of the Master Station.:

SYSTEM STATUS (ALL USERS): View information related to the network status, status of the Master Station, and MOV

status.

SYSTEM CONTROL (CONTROL, CONFIGURE, AND ADMINISTRATOR): Access to MOV control and emergency

shutdown functions.

DIAGNOSTICS (CONFIGURE AND ADMINISTRATOR): Activate event logging, communication data analysis, or polling

statistics.

REBOOT: Restart the MSIV

SHUT DOWN: Shut down the MSIV

EXIT: Log out of the MSIV user mode.

Limitorque

®Master StationI V EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

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1.5 System Technical Data

1. Power supply

1.1. Nominal: 24VDC to 48VDC (+/- 10%).

1.2. Absolute minimum: 21.6VDC.

1.3. Absolute maximum: 52.8VDC.

1.4. Maximum current draw is 2.0 amps.

2. Operating environment

2.1. It is recommended to install and operate the MSIV in an indoor, climate-controlled environment,

ideally in temperature range of 10 Celsius to 30 Celsius.

2.2. Absolute minimum operating ambient temperature: 0 degrees Celsius

2.3. Absolute maximum operating ambient temperature: 40 degrees Celsius

2.4. Humidity: maximum 85% RH non-condensing

3. Storage

3.1. Store the MSIV in a cool, dry area, out of direct sunlight.

3.2. Minimum storage temperature: -20 degrees Celsius

3.3. Maximum storage temperature: 60 degrees Celsius

3.4. Humidity: maximum 95% RH non-condensing

4. Human machine interface

4.1. 6.5” diagonal touch panel LCD

4.2. 640x480 resolution

4.3. Multiple language support: English, Spanish, and Chinese

5. Communication Protocols

5.1. MSIV to Field Units

5.1.1. Modbus RTU

5.1.1.1. EIA-485 (RS-485) physical layer

5.1.1.2. Bi-directional redundant loop or multi-drop network topologies

5.1.1.3. Maximum communication rate of 38.4 Kbaud

5.2. MSIV to DCS

5.2.1. Modbus RTU

5.2.1.1. TIA-232 (RS-232) physical layer

5.2.1.2. If RS-485 or RS-422 physical layers are required, an external converter can be speciﬁed.

5.2.1.3. Maximum communication rate of 115.2 Kbaud

5.2.2. Modbus TCP/IP

5.2.2.1. 10/100Mbit ethernet physical layer

6. System Redundancy

6.1. A completely modular, redundant system can be setup using two EEP-SN4001 modules.

6.2. Wire the modules in parallel to the same Modbus RTU actuator network and conﬁgure one module as

Active and one as Standby.

6.3. The Standby module will monitor network communications and if the Active module fails, the Standby

module will become active and take over the actuator network communications.

7. Electromagnetic Compatibility (EMC) Compliance

7.1. EN 61326-1:2013

7.2. EN 55011:2009+A1(2010) Class A

7.3. EN 61000-4-2:2009

7.4. EN 61000-4-3:2006+A1(2008)+A2(2010)

7.5. EN 61000-4-4:2004+A1(2010)

7.6. EN 61000-4-5:2006

7.7. EN 61000-4-6:2009

7.8. EN 61000-4-8:2010

7.9. EN 61000-4-11:2004

Limitorque

®Master Station IV EEP-SN4001 FCD LMENIM5010-00-AQ – 03/19

2 Function Flowchart

The following ﬂowchart graphics illustrate the main functional categories of the MSIV.

Indice

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