ForceDoor BASE70 Manuale di istruzioni

Industrial Door Drive

Control System

Instructions And User Guide

Version 1.8

BASE 70

CONTENTS

1. GENERAL SAFETY INFORMATION .................................1

2. TECHNICAL DATA ................................................ 2

3. OVERVIEW OF CONTROL .........................................3

4. BASIC BUTTON INSTRUCTION ................................... 4

5. COMMON FUNCTION QUICK SETTING INSTRUCTION .............. 5

6. QUICK SETTING TO GUIDE THE DRIVE WORKS BY "AAS" ........ 6-7

7. FUNCTION TABLE MENU ITEMS ...................................8

8. FUNCTION MENU DESCRIPTION ...............................9-32

9. FAULTS ..................................................... 33-34

10. TX/RX FUNCTION MODULE DESCRIPTION ................... 35-36

11. FUNCTION WIRING DIAGRAM ............................... 36-43

GENERAL SAFETY INFORMATION

Specified use

The industrial door drives intended for a power-operated door with a drive unit.

The safe operation is only guaranteed with specified normal use. The drive unit

is to be protected from rain, moisture and aggressive ambient conditions. No

liability for damage caused by other applications or non-observance of the

information in the manual.

Modifications are only permitted with the agreement of the manufacturer.

Otherwise the Manufacturer’s Declaration shall be rendered null and void.

Safety information

Installation and commissioning are to be performed by skilled personnel only.

Only trained electrical craftsmen are permitted to work on electrical equipment.

They must assess the tasks assigned to them, recognize potential danger zones

and be able to take appropriate safety measures.

Installation work is only to be carried out with the supply off.

Observe the applicable regulations and standards.

WARNING: Important safety instructions.

- It is vital for the safety of people to follow all instructions. Keep this manual.

- Do not let children play with the appliance or control devices including remote

controls.

- Follow all instructions, as incorrect installation can lead to serious injuries.

- The actuating element of the dependent switch must be positioned so that it

can be seen directly on the driven part, but out of reach of the moving parts. If

it is not actuated by a key, it must be placed at a minimum height of 1.5 m and

not accessible to the public;

after installation, make sure that the mechanism is set correctly and that the

protection system and any manual controls work properly.

Coverings and protective devices

Only operate with corresponding coverings and protective devices.

Ensure that gaskets are fitted correctly and that cable glands are correctly

tightened.

Weighted sound pressure emission level A of the motor

LpA less than or equal to 70 dB (A).

WARNING Z101 . - The effect of noise emitted by the structure, including the

driven part to which the drive will be connected, is not considered.

Spare parts

Only use original spare parts.

TECHNICAL DATA

Model

BASE 70

Max. output torque（Nm）

70 Nm

Rated output torque（Nm）

50 Nm

Output speed（rpm）

24-32 rpm

Output shaft/hollow shaft（mm）

φ25.4 mm

Static holding torque（Nm）

400 Nm

Door area（m²）

≤28 m²

Input voltage（V）

110-127V or 220-240V or 380-420V

Motor power（W）

550 W

Control system

24V DC

Thermal protection temperature（°C）

105 °C

Max. cycles per hour（Cycle）

20 cycles

Class of protection

IP 54

Limit switch range

（maximum revolutions of output shaft /

hollow shaft）

15 turns

Temperature range（°C）

-20°C～+40°C

OVERVIEW OF CONTROL

Digital display:

The first boot up displays ,then

count down from to .

: Without travel limit set.

: With travel limit set.

Button : UP/STOP

Button : STOP

Button: DOWN/STOP

BASIC BUTTON INSTRUCTION

Item

Button

Description

Short press: Confirm setting;

Long press: Enter the function menu setting

Short press: Adjust the function menu

Long press: Restore factory setting

Short press: Adjust the function menu

Long press: Running cycle counter inquiry

Short press: Return

Long Press: Enter into rail system selection

(Refer to the quick operation guide for details - Page 6)

Short press: Quick activate “AUTO CLOSE” function

Short press: Quick activate “FORCE MARGIN” function

RJ45 Connection port: Drive head & Control box

RJ11 Connection port: Drive head & Wired wall button

COMMON FUNCTION QUICK SETTING INSTRUCTION

Function

Item

Operation

Description

AUTO CLOSE

Short press：

Important:

The “AUTO CLOSE” only can be activated when the Photo

beam or light curtain has been correctly installed and the

photo beam function has been enabled from function menu

(Refer to page 17-18 - Menu 5).

Short press the “AUTO CLOSE”button, when the

indicator light is turned on. It means the “AUTO

CLOSE”function has been activated.

(Default: The door only can auto close while in the open

limit position. And the Auto Close time is 15 seconds).

Refer to page 16 - Menu 4 to change any setting for AUTO

CLOSE conditions or time if necessary.

Note: If there is no any photo beam or light curtain

installed, the door can not be closed, and the LED display

will show the letter “E6” as an indication.

Short press the “AUTO CLOSE”button, when the

indicator light is turned off. It means the “AUTO

CLOSE”function has been dis-activated.

Force

Adjustment

Short press：

Short press the button, the digital display will indicate

the current force level firstly

Continually short press the button: Incremental rolling

display the force level between to

L1: Minimum force level ；

L9: Maximum force level

Note: L3 to L7 is recommended.

Running

Cycle

Counter

Inquiry

Long press

the button for 6 seconds：

The digital will rolling display

, it represents the drive has

been 10 running cycles worked.

Note: The running cycles is displayed in 6 digits

Restore

Factory

Setting

Long press

the button for 10 seconds：

The digital will rolling display

，then release the button, it means the

drive has been restored to factory setting.

Note: The running cycle counter record will not been

cleared.

Important:

"AAS" will automatic identify the door condition to define a best program

for its "Open/ Close speed", "Soft start/ soft stop ranges" and "Force sensitivity".

A quick setting guide the drive will work properly after below operation.

QUICK SETTING TO GUIDE THE DRIVE WORKS

BY "AAS" (Auto adaptive system)

1.Long press：

over 3 seconds to

enter into RAIL

SYSTEM

selection

All of the indicator lights are light up constantly for “SL,HL,VL”and then off.

Then release the button until one of the indicator lights flashes.

2.Short press：

to select the

corresponded

RAIL SYSTEM of

the door.

The corresponded light flashes for “SL,HL,VL”

SL: Standard lift sectional doors with cylindrical cable drum

HL：High lift sectional doors with cylindrical-conical cable drum

VL：Vertical lift sectional doors with conical cable drum

3.Short press：

to confirm the

selected Rail

System

The corresponded indicator light is constant on for “SL,HL,VL”

Then, the digital display shows to start the OPEN travel limit setting.

4. Long press：

Long press the button + (Up) or - (Down) to set the door to the target OPEN

limit position, then release the buttons.

Short Press the SET button once to store the open limit position, the digital displays

to start the CLOSE travel limit setting.

5. Long press：

Long press the button + (Up) or - (Down) to set the door to the target CLOSE

limit position then release the buttons.

Short press the SET button once to store the CLOSE limit position, then the door

drive will automatically open and close the door to store the door weight and

spring balance conditions.

Note:

a. If a system selection error occurs during the setting process, please

click ，Execute enter to exit the setting, and then execute the

first operation again.

b. Active or change any stand alone function, refer to the below

"FUNCTION TABLE MENU".

FUNCTION TABLE MENU ITEMS

Function Table Menu

Status Indications

Travel Limit Setting

Common Function Setting

Operating Parameter Setting

Soft Stop (during-operation) Function Setting

AUTO CLOSE Time & Condition Setting

Infrared Beam & Light Curtain Function

Terminals for Extra Function Setting

Courtesy Light Function Setting

Maintenance Alarm Function Setting

Gear Motor Running Direction Rotating Setting

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