Gasboy SERIES 1000 Manuale utente
SERIES 1000
TO FLEETKEY CONVERSION
MANUAL
C35328
GASBOY INTERNATIONAL LLC
GASBOY
Series 1000 to FleetKey Conversion
Manual
C35328
Rev. 03/07/03
Copyright 2003 by Gasboy International LLC All rights reserved.
The information in this document is confidential and proprietary. No further disclosure shall be made without
permission from Gasboy International LLC. Gasboy International LLC believes that the information in this document
is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or
other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.
GASBOY INTERNATIONAL LLC LANSDALE, PA
03/07/03 Contents-1
CONTENTS
IN THIS MANUAL .................................................................................... 1
CONTENTS OF THE CONVERSION KIT ............................................... 2
CONVERSION INSTRUCTIONS ............................................................. 4
Remove Mag Reader .......................................................................... 4
Remove Optical Reader ...................................................................... 4
INSTALLATION OF KEY SYSTEM .......................................................... 6
POWER ON AND TEST .......................................................................... 10
START-UP COMMANDS ......................................................................... 11
WHERE TO GO FROM HERE ................................................................. 16
03/07/03 1
SERIES 1000 TO FLEETKEY CONVERSION
IN THIS MANUAL
The instructions in this manual are provided to assist the system operator in the conversion of a
GASBOY Series 1000 Mag or Optical system to a FleetKey system. This manual contains:
• An illustrated parts breakdown
• Instructions for converting the system from mag or optical to FleetKey
• System checks and diagnostics to verify proper operation
GASBOY FleetKey
2 03/07/03
CONTENTS OF THE CONVERSION KIT
Depending on the FleetKey system you ordered and the features of your current Series 1000, you
will have one of the following conversion kits:
Upgrade kits
• C06334 Series 1000 to single FleetKey
• C06335 Series 1000 to dual FleetKey
• C06336 Series 1000 with receipt printer to single FleetKey with receipt printer
• C06337 Series 1000 with receipt printer to dual FleetKey with receipt printer
The parts listing for the conversion kits is shown below and is keyed to the drawing shown on the
next page. Parts that differ between kits are indicated by an "or" and the alternate part. The parts
are indicated as to which conversion kit number they apply.
Your conversion kit consists of the following parts:
1. C04371 Trim Edge Material
2. C35288 PCB Mounting Bracket
3. C08759 4 screws #6, 32 x 3/8 Phil w/lockwasher plated
4. C06264 Key I/F PCB assembly
5. C35298 Key adapter single bracket assembly, (C06334 and C06336)
or
C35287 Key adapter dual bracket assy (C06335 and C06337)
6. C39070 4 nuts, hex keps #8-32 plated
7. C06178 braided ground strap, 4.5" long
C05644 braided ground strap, 13" long
8. 068842 2 star washers, lock #8 ext
9. C02848 1 or 2 key receptacles, access #KC4210
10. C06267 1 or 2 key receptacle ribbon cable(s), 10-position
11. C05435 Key interface ribbon cable, 26 position, 7.5 long
12. C06291 Key I/F w/receipt printer cable assembly (C06334 and C06335)
or
C06266 Key I/F to CPU cable assembly (C06334 and C06335)
13. CPK002 ROM chip, program revision, Series 1000
14. C08643 IC, RAM DS1225 8K CMOS non-volatile (Not required in units running Version
8.1 or higher)
15. C01518 Key operating instructions decal
16. C01519 Key insertion instructions decal, (Beige, for painted faces)
C09499 Key insertion instructions decal, (Blue, for overlay faces)
17. C01625 Key, 1.000, serial memory, #LCK1000 - black
18. C01624 Key, 1.000, serial memory, #LCK1000 - gray
19. C01623 Key, 1.000, serial memory, #LCK1000 - green
20. C08126 Tie Wrap, 8" Long
21. C09500 Overlay (not required on beige finish units or units shipped with overlay)
22. C09499 Overlay insert (key)
23. C08379 Manual, FleetKey Operation (not shown)
Series 1000 to FleetKey Conversion
03/07/03 3
GASBOY FleetKey
4 03/07/03
CONVERSION INSTRUCTIONS
Use the following instructions to convert your system. The first two subsections detail removal of
your old mag or optical card reader unit. The next section details installation of the new key unit.
A parts explosion drawing appears at the end of these instructions for your reference.
Remove Mag Reader
1. Unlock and open the rear door on the head of the Series 1000.
2. Turn off the AC power switch located on the right side of the unit.
3. Remove the hood of the unit.
IMPORTANT
In the upper left corner of the Series 1000 MPU, there is a revision level recorded on the
board such as REV-H. A revision level of G1 or higher is needed to run key software. If the
revision level is G or lower, an updated Series 1000 MPU PCB must be obtained before
proceeding.
4. Working inside the head of the unit, remove the four screws that secure the external cover
assembly (shields the mag card reader) to the face of the unit. Save these screws and cover,
you will reinstall them later.
5. Locate the J5 connector in the middle of the left edge of the Series 1000 MPU PCB.
Disconnect the attached cable.
Working inside the head of the unit, remove the two screws, one on each side, that secure
the mag card reader to the face of the unit.
Remove the mag card reader with cable and rubber gasket from the unit.
6. Proceed with the Installation of Key System instructions.
Remove Optical Reader
1. Unlock and open the rear door on the head of the Series 1000.
2. Turn off the AC power switch located on the right side of the unit.
3. Remove the hood of the unit.
IMPORTANT
In the upper left corner of the Series 1000 MPU, there is a revision level recorded on the
board such as REV-H. A revision level of G1 or higher is needed to run key software. If the
revision level is G or lower, an updated Series 1000 MPU PCB must be obtained before
proceeding.
4. Locate the J5 connector in the middle of the left edge of the Series 1000 MPU PCB.
Disconnect the attached cable. Directly beneath the J5 connector is the J6 connector.
Disconnect the cable.
Series 1000 to FleetKey Conversion
03/07/03 5
5. Working inside the head of the unit, remove the 2 screws which secure the optical reader
bracket to the face of the unit (the same 2 screws secure the bottom of the external card
reader cover assembly). Remove the entire optical reader assembly from the head of the
unit.
6. Working inside the head of the unit, remove the remaining 2 screws which secure the
external card reader cover assembly to the face of the unit. NOTE: Be careful when
removing the external cover assembly from the face of the unit because the optical reader
adaptor plate will come off with it. Save the external cover assembly and the four screws that
secured it to the face; you will re-install them later. The optical reader adapter plate will not
be reused.
7. Proceed with the Installation of Key System instructions.
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