GE ADTS 405F Mk2 Guida all'installazione

www.gemeasurement.com

GE Data Classification: Public

Druck

ADTS 405 R/F Mk2

Air Data Test Set

Safety and Installation Guide

[EN] English 1 - 9

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ADTS HAND TERMINAL

POWERSUPPLY

100/120/230V~50/60Hz500VA

115~400Hz500VA

FUSES

T5.0A250VHRC

POWERSUPPLY24-30V

FUSES

500VA

T20A T32A

124M8686 Revision A

100/120/230V~50/60Hz

115V~400Hz

400VA

FUSED2x

T5A250VHRC

INPUT

24-30V

400VA

INPUT

1514

13 12

124M8686 Revision A

POWERSUPPLY

100/120/230V~50/60Hz500VA

115~400Hz500VA

FUSES

T5.0A250VHRC

POWERSUPPLY24-30V

FUSES

500VA

T20A T32A

ADTS HAND TERMINAL

1314

[EN] English 124M8686 Revision A

Marks and Symbols on the equipment

This equipment meets the requirements of all relevant European safety

directives. The equipment carries the CE mark.

This symbol, on the equipment, indicates that the user should read the user

manual.

This symbol, on the equipment, indicates a warning and that the user should

refer to the user manual.

This symbol warns the user of the danger of electric shock.

Do not dispose of this product as household waste. Use an approved

organisation that collects and/or recycles waste electrical and electronic

equipment. For more information, contact one of these:

- Our customer service department: www.gemeasurement.com

- Your local government office.

For the list of GE approved service centres, go to: www.gemeasurement.com

change without notice. GE is a registered trademark of General Electric Company.

Other company or product names mentioned in this document may be trademarks

or registered trademarks of their respective companies, which are not

affiliated with

GE.

[EN] English 124M8686 Revision A

1. Introduction

This manual provides safety information applicable to installation and

operation requirements compatible with first line Air Data Test Set of the ADTS

405 pressure controller available in models:

R - Rack mounted (19” 6U).

F - Flightline cased (including pressure/vacuum pump rack).

The ADTS 405F and ADTS 405R are typically used in different working

environments requiring different connections and precautions.

For details of calibration requirements for the ADTS, refer to Calibration

Manual K0199.

For details of available manufacturer specified parts, refer to the current

revision of the product data sheet.

Service/maintenance and repair will be carried out at GE authorised service

centres.

1.1. Intended use

This guide provides preliminary safety details of aircraft aeronautical pressure

instrumentation, located indoor in a hanger, calibration laboratory or outdoor

runway.

The manufacturer has designed this equipment to be safe when operated

using the procedures detailed in this manual. If the equipment is used in a

manner not specified by this document and User Manual K0572 the protection

provided by the equipment may be impaired.

WARNING

THIS EQUIPMENT IS NOT RATED FOR USE IN POTENTIALLY

EXPLOSIVE ATMOSPHERES. USING THIS EQUIPMENT IN A

POTENTIALLY EXPLOSIVE ATMOSPHERE COULD LEAD TO SERIOUS

INJURY OR DEATH.

1.2. Safety

Examine all equipment to be used with specific observation of

electrical leads and connectors and pneumatic pipes and connectors.

CAUTION: DO NOT USE ANY EQUIPMENT THAT IS KNOWN OR SUSPECTED TO

BE DAMAGED OR FAULTY.

2. Power supply

Ensure electrical power is applied at the values stated. Confirm that

the power supply is off before connecting the power cable.

The electrical supply must be connected in accordance with local wiring and

supply regulations.

[EN] English 124M8686 Revision A

WARNING

THE ADTS MUST BE CONNECTED TO A SUPPLY PROTECTIVE

EARTH/GROUND AT ALL TIMES TO AVOID RISK OF ELECTRIC SHOCK OR

ELECTROCUTION.

The power supply cable and connector must be correctly rated for the power

supply. Only use power cables supplied by GE specifically for the ADTS405.

AC Single

phase

(standard)

100/120/230 Vac, 50/60Hz

500 VA Max –ADTS 405F

115 Vac, 400Hz

100/120/230 Vac, 50/60Hz

400 VA Max –ADTS 405R

115 Vac, 400Hz

(option

405F)

16 to 30 Vdc

500 VA Max –ADTS 405F

2.1. AC Power supply connection

European Colour

US Colour

Function

Brown

Black

Live

Blue

White

Neutral

Green/Yellow

Green

Protective Earth (Ground)

2.2. AC Fuses

Two 20mm High Breaking Capacity AC fuses are connected in the live and

neutral supply circuit and protect the entire unit. The AC fuses are rated at

T5AH 250V. On the ADTS 405F fuses are located in the holders mounted on the

pump rack front panel (see Figure 5). On the ADTS 405R fuses are located in

the holder mounted on the power input connector on the rear of the rack (see

Figure 3).

2.3. DC Power supply connection (option)

European Colour

US Colour

Function

Grey

Gray

+28V

White

0V Return

Wire Braid

Protective Ground

2.4. DC Fuses (option)

On the ADTS 405F, two 1.25” Time Lag fuses are located in the holders

mounted on the pump rack front panel and protect the entire unit.

On the ADTS 405R, DC overcurrent protection fusing is internal and not user

serviceable.

[EN] English 124M8686 Revision A

3. Installation

3.1. Ventilation and Cooling (Figure 1 & Figure 2)

The cooling air inlet for the unit must not be obstructed. The ventilation holes

for the outlet of cooling air allow a free flow of air through and around the unit,

especially at high ambient temperatures.

The ADTS 405R rack-mounted version fits in a standard 6U height 19-inch rack.

There must be enough space at the rear of the unit for all the cables and pipes.

The length of the cables and pipes must allow for the removal and fitment of

the unit in the equipment rack.

Note: When installing the ADTS 405R into a system, the installation

technician is also responsible for the safety of the system.

3.2. Pressure and Vacuum Services

The pressure source should be clean dry air or Nitrogen at a pressure of 3.5 bar

gauge minimum to 6 bar gauge maximum (51 to 90 psi gauge). The ADTS 405R

has an internal regulator to protect the controllers. Filtering should be to better

than 15 microns and available flow rate greater than 2.8 litres/min (0.1 cubic

ft/min) at the above pressure. The Vacuum source should be 20 mbar absolute

(0.3 psi absolute), or lower, with a flow rate capability greater than 11

litres/min (0.39 cubic ft/min).

3.3. Pneumatic Connections (Figure 3, Figure 4 & Figure 5)

In normal operation make sure that the correct blanking caps are fitted to the

external connectors.

Notes:Blanking caps must be fitted on unused front or rear outputs.

A leak of this blanking cap affects the performance of the ADTS 405F.

Static (Ps) -----------------------------------------------------

AN-6, 37° flare

AN-4, 37° flare

AN-4 37° flare

AN-6 37° flare

AN-4 37° flare

Pitot (Pt) ------------------------------------------------------

External Pressure supply -----------------------------------

External Vacuum supply ------------------------------------

Auxiliary vacuum output (optional) -----------------------

Notes:

Any optional configuration of bulkhead connector sizes available for the ADTS

405F can be fitted as specified.

On the ADTS 405R Expansion Port Plug (15) MUST be fitted if expansion port

(14) is not in use with external GE PV103R pump.

[EN] English 124M8686 Revision A

3.4. ADTS 405F/R Output Specification

Hoses (available as orderable accessories on the datasheet) are used for

connection to the “Pitot” (Pt) and “Static” (Ps) output ports of the ADTS. The

“Pitot” (Pt) and “Static” (Ps) outputs can then be connected to the

corresponding Pitot and Static connectors on the aircraft or aeronautical

instruments.

MAX Ps output pressure - 1355 mbar absolute.

MAX Pt output pressure - 3500 mbar absolute.

The following table details the possible connector specifications:

G1/8

Pipe Thread ISO 228 - G 1/8 B

AN4

7/16 - 20 UNJF - 3A Thread

AN6

9/16 - 18 UNJF - 3A Thread

Note: Mating female parts are available from GE

4. Power up and Self-Test

The wall socket connection must remain accessible.

The Power Switch is not a disconnecting device. To disconnect power

to the test set, either:

Remove the power cable connection from the Air Test rack, OR

Remove the power cable from the wall socket.

An external earth/ground connection stud (Item 6, Figure 5) is

available as a functional earth on the ADTS 405F front panel to

provide a connection point for equipotential cross bonding with other

equipment connected to the same earth/ground connection as the test set.

This is not a protective earth/ ground connection.

Fit “Pitot” (Pt) and “Static” (Ps) port blanks.

405F ONLY

Use the Power Switch on the front of the pump rack (11) to turn on the

internal source pressure and vacuum services for the ADTS.

405R ONLY

Connect an external source pressure hose to the rear connector (10) and an

external source vacuum hose to rear connector (11).

Connect the expansion port loop plug (15) to the expansion port (14) on the

rear of the rack.

Ensure that the test set is connected to an external power supply at the AC

(or DC) connectors and the supply is switched on. Use the Power Switch to

turn on the main test set.

[EN] English 124M8686 Revision A

The test set performs a self-test, resulting in a test set system colour status

indication of either “READY”, “NOT READY” or “FAULT”.

The states of the main pressure control and pneumatic isolation valves

associated with protecting connected aircraft systems are presented on the

mimic panel (see Figure 6) both during and after self-test.

When status indicators Static Ground Vent (4) and Zero Ps/Pt cross vent (7)

are illuminated (Red) the test set is in the ‘SAFE AT GROUND’ state and the

external aircraft system may be safely connected or disconnected.

Note: If the self-test fails, or for any other reason the test set is considered to

be unserviceable, contact GE and return the test set to the GE or GE approved

service centre.

Power and self-test:

-Pressure controller rack switched on (On)

-Not Ready, self-test in progress (Orange)

-Ready, self-test passed (Green)

-Fault (Red)

5. Dimensions

CAUTION: THE ADTS 405F SHOULD BE LIFTED BY A MINIMUM

OF TWO PEOPLE.

The ADTS 405F can be moved by use of the handles and wheels.

ADTS 405F

Weight

29kg (64lb)

Height

442mm

Depth

332mm (front to rear)

Width

755mm (left to right)

ADTS 405R

Weight

12kg (26.5lb)

Height

Depth

255mm (front to rear, behind mounting panel)

Width

19” Rack Mount

ADTS Remote

Hand

Terminal

Weight

1kg (2.2lb)

Height

270mm

Depth

45mm

Width

125mm

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