Generac Power Systems IQ2000 Manuale utente

iQ2000 Portable Generator

Owner’s Manual

SAVE THIS MANUAL FOR FUTURE REFERENCE

000853

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 2

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions Information ..................... 5

Connection Plugs ............................ 6

PowerDial ........................................ 6

PowerBar ........................................ 6

Economy Switch .............................. 6

Generator Status Lights .................. 6

Run Time Display ............................ 6

Fuel Sensor and Fuel Gauge .......... 7

Remove Contents from Carton ....... 7

Add Engine Oil ................................ 7

Fuel ................................................. 8

Section 3 Operation ...................... 9

Operation and Use Questions ......... 9

Before Starting Engine .................... 9

Prepare Generator for Use .............. 9

Grounding the Generator When Used

as a Portable ................................... 9

Know Generator Limits .................... 9

Transporting/Tipping of the Unit .... 10

Starting Pull Start Engines ............ 10

Restarting Hot Engines ................. 11

Low Oil Level Shutdown System ... 11

Parallel Operation ......................... 11

Section 4 Maintenance and

Troubleshooting ..........................12

Maintenance Recommendations ...12

Maintenance Schedule ..................12

Preventive Maintenance ................12

Engine Maintenance ......................12

Storage ..........................................14

Troubleshooting .............................16

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

THE INFORMATION CONTAINED HEREIN

WAS BASED ON MACHINES IN PRODUC-

TION AT THE TIME OF PUBLICATION. GEN-

ERAC RESERVES THE RIGHT TO MODIFY

THIS MANUAL AT ANY TIME.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, there-

fore, not all inclusive. If using a procedure,

work method or operating technique that the

manufacturer does not specifically recom-

mend, verify that it is safe for others. Also

make sure the procedure, work method or

operating technique utilized does not render

the equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the generator, DANGER,

WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions

about a particular operation that may be haz-

ardous if performed incorrectly or carelessly.

Observe them carefully. Their definitions are

as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety warnings cannot eliminate the

hazards that they indicate. Common sense

and strict compliance with the special instruc-

tions while performing the action or service

are essential to preventing accidents.

Safety Symbols and Meanings

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

• Operate generator only on level surfaces

and where it will not be exposed to exces-

sive moisture, dirt, dust or corrosive vapors.

• When working on this equipment, remain

alert at all times.

• Never work on the equipment when physi-

cally or mentally fatigued.

• Never use the generator or any of its parts

as a step. Stepping on the unit can stress

and break parts, and may result in danger-

ous operating conditions from leaking

exhaust gases, fuel leakage, oil leakage,

etc.

Exhaust and Location Hazards

• This exhaust system must be properly

maintained. Do nothing that might render

the exhaust system unsafe or in noncompli-

ance with any local codes and/or stan-

dards.

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

Electrical Hazards

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Use a ground fault circuit interrupter in any

damp or highly conductive area (such as

metal decking or steel work).

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

Owner’s Manual for Portable Generator 3

Fire Hazards

• Wipe up any fuel or oil spills immediately.

Verify that no combustible materials are left

on or near the generator. Keep the area

surrounding the generator clean and free

from debris and keep a clearance of five (5)

feet on all sides to allow for proper ventila-

tion of the generator.

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. C22.2 100-14 Electric motors and genera-

tors for installation and use, in accordance

with the Rules of the Canadian Electrical

Code

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components

Figure 2-2. Control Panel

Figure 2-3. Data Label Location

000662

000581

000579

12 18

1 Parallel Ready 120 Volts AC Duplex

Outlet

2 Turbo/Standard/Economy Switch

3PowerBar

4 Grounding Location

5 Reset Button

6 Overheat LED (red)

7 Overload LED (red)

8 Low Oil LED (orange)

9 Ready to Load LED (green)

10 Fuel Gauge

11 Run Time Display

12 Muffler

13 Fuel Cap

14 Recoil Handle

15 Carrying Handle

16 Power Dial

17 Service Door

18 Air Intake

19 Data Label Location

20 Oil Fill

000580

710 11

000662

Owner’s Manual for Portable Generator 5

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions Information

The Environmental Protection Agency (EPA)

(and California Air Resource Board (CARB)

for generators certified to CA standards)

requires that this generator comply with

exhaust and evaporative emission standards.

Locate the emissions compliance decal on the

engine to determine generator standards and

warranty details. This generator is certified to

operate on gasoline. The emission control

system may include the following compo-

nents:

• Air Induction System

– Intake Pipe / Manifold

– Air Cleaner

• Fuel System

– Carburetor

– Fuel Tank

–FuelCap

– Fuel Lines

• Ignition System

–SparkPlug

– Ignition Module

• Exhaust System

– Exhaust Manifold

– Muffler

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

Generator Specifications

Rated Power 1600 W

Starting Power 2000 W

Rated AC Voltage 120V

Rated AC Load at 120V 13.3 Amps**

Rated Frequency 60 Hz

Dimensions L x W x H (in/mm) 20.0 x 12.6 x 16.9 (507.4 x 320.8 x 428)

Weight (dry) 46.2 lb. (19.3 kg)

** Operating Temperature Range: -13 deg. C (8 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

Engine Specifications

Engine Type Single Cylinder, 4-stroke

Displacement 79 cc

Spark Plug Part Number 0K91470141

Spark Plug Type NHSP LDE6RTC

Spark Plug Gap (in/mm) 0.023-0.027 (0.6-0.7)

Fuel Capacity / Type 4.0 L (1.06 U.S. gallons) / Unleaded

Oil Type See Add Engine Oil

Oil Capacity 0.4 L (0.4 Qts.)

Run Time at 25% Load 7.7 Hours

6 Owner’s Manual for Portable Generator

Connection Plugs

120 VAC, Duplex Receptacle

The 120 Volt outlet is overload protected by

the inverter module electronic control. See

Figure 2-4. Each receptacle will power 120

Volt AC, single phase, 60 Hz electrical loads

requiring up to 1600 watts (1.6 kW).

NOTE: Limit length of extension cords to fif-

teen feet, or less, to prevent voltage drop and

overheating of wires.

Figure 2-4. 120 VAC, Duplex Receptacle

PowerDial

The PowerDial controls the ON/OFF func-

tions, choke and fuel valve operation. See Fig-

ure 2-5.

• The START position (1) is used to start the

engine. In this position, the fuel is on and

the choke is fully on (closed).

• The RUN position (2) for normal operation

and to gradually reduce the use of the

choke.

• The STOP position (3) stops the engine

and shuts off fuel flow.

Figure 2-5. PowerDial (example)

PowerBar

The PowerBar indicates the amount of power

being used from the generator. Each section

is approximately 20%.

Economy Switch

The economy switch has 3 modes of opera-

tion:

•Economy: The quietest mode and best

when running appliances or equipment that

are resistive loads (non-motor starting),

(example: TV, video game, fan, light, radio).

•Standard: Best when running a both induc-

tive (motor-starting loads) and resistive

(non-motor starting loads), especially when

these loads are turning on and off (exam-

ple: RV, air conditioner).

•Turbo: Best when running inductive loads

(appliances or equipment with motor-start-

ing) that are continually running (examples:

drill, blender, saw, hairdryer).

Generator Status Lights

See Figure 2-6.

•Over Temperature LED (red): Illuminates

when unit temperatures exceed normal

operating conditions (1). The ready LED

will turn off and the inverter will cut power to

the outlets. Check for airflow obstructions

at front and rear panels. The engine will

remain running to cool the unit with the over

temperature LED illuminated. Once the unit

has reached normal operating tempera-

tures, the over temperature LED will turn

off. The reset button must then be pressed

for 1 second and released to clear the fault

and restore output power.

•Low Oil Level LED (orange): Illuminates

when oil level is below safe operating level.

Engine shuts down (2).

•Ready LED (green): Indicates output from

generator (3) (unless there is a low oil or

overload condition).

•Overload LED (red): Indicates system

overload (4). During motor starting it is nor-

mal for the overload LED to illuminate for a

few seconds. If LED stays illuminated and

the ready LED turns off, the engine will con-

tinue to run without output power. Remove

all applied loads and determine if attached

devices exceed recommended output

power. Review for any faulty or shorted

connections. Press and hold the reset but-

ton for 1 second and release. The red over-

load LED should turnoff. Loads can be re-

applied once the green ready LED illumi-

nates. If the red LED returns, contact an

IASD.

Run Time Display

See Figure 2-6. At startup the Run Time Dis-

play (7) shows the total engine hours of the

unit, then transitions to show the Run Time

Remaining.

000424

000663

Owner’s Manual for Portable Generator 7

Figure 2-6. Status Indicators

Fuel Sensor and Fuel Gauge

See Figure 2-6. The fuel sensor (5) and gas

gauge (6) indicate fuel remaining in the inter-

nal fuel tank. The Run Time Clock displays the

amount of run time remaining for the current

fuel level and applied load.

NOTE: The run time clock will update if load is

changed to reflect different fuel consumption.

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

TABLE 3. Accessories

3. Call Generac Customer Service 1-888-

GENERAC (1-888-436-3722) with the unit

model and serial number for any missing

carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Add Engine Oil

NOTE: The generator is shipped without oil.

1. Place generator on a level surface.

2. Verify oil fill area is clean.

3. Remove oil fill cap and wipe dipstick clean.

See Figure 2-7.

Figure 2-7. Remove Dipstick

4. Screw funnel into oil fill opening. Add rec-

ommended engine oil. Climate determines

proper engine oil viscosity. See chart to

select correct viscosity.

NOTE: Use petroleum based oil (supplied) for

engine break-in before using synthetic oil.

5. Thread dipstick into oil filler neck. Oil level

is checked with dipstick fully installed.

6. See Figure 2-8. Remove dipstick and verify

oil level is within safe operating range.

Figure 2-8. Safe Operating Range

7. Install oil fill cap/dipstick and hand-tighten.

Item Qty.

Main Unit 1

Owner’s Manual 1

Quart Oil SAE 30 1

Oil Funnel 1

Product Registration Card 3

Service Warranty 1

Emissions Warranty 1

000840

(000135)

CAUTION

Engine damage. Verify proper type and quantity of

engine oil prior to starting engine. Failure to do so

could result in engine damage.

000804

SAE 30

10W-30

Synthetic 5W-30

000399

000116

8 Owner’s Manual for Portable Generator

Fuel

Fuel requirements are as follows:

• Clean, fresh, unleaded gasoline.

• Minimum rating of 87 octane/87 AKI (91

RON).

• Up to 10% ethanol (gasohol) is acceptable.

• DO NOT use E85.

• DO NOT use a gas oil mix.

• DO NOT modify engine to run on alternate

fuels. Stabilize fuel prior to storage.

1. Verify unit is OFF and cooled entirely prior

to fueling.

2. Place unit on level ground in a well venti-

lated area.

3. Clean area around fuel cap and turn vent

on fuel cap to ON. See Figure 2-9.

Figure 2-9.Fuel Cap

4. Turn cap slowly to remove.

5. Slowly add recommended fuel. Do not

overfill.

— Fill to red insert inside filler neck. See

Figure 2-10.

6. Install fuel cap.

7. Turn vent on fuel cap to OFF for transpor-

tation and storage.

Figure 2-10. Internal Fuel Tank Level

NOTE: Allow spilled fuel to evaporate before

starting unit.

IMPORTANT NOTE: It is important to pre-

vent gum deposits from forming in fuel

system parts such as the carburetor, fuel

hose or tank during storage. Alcohol-

blended fuels (called gasohol, ethanol or

methanol) can attract moisture, which

leads to separation and formation of acids

during storage. Acidic gas can damage the

fuel system of an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. See the Storage section.

Never use engine or carburetor cleaner

products in the fuel tank as permanent

damage may occur.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are

extremely flammable and explosive. Add fuel

in a well ventilated area. Keep fire and spark

away. Failure to do so will result in death

or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

001112

000820

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