Generac Power Systems IX Series Manuale utente

iX Series Digital Inverter

Portable Generator

Owner’s Manual

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

000721

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 2

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions Information ..................... 5

Add Engine Oil ................................ 7

Fuel ................................................. 7

Section 3 Operation ...................... 8

Operation and Use Questions ......... 8

Before Starting Engine .................... 8

Prepare Generator for Use .............. 8

Know Generator Limits .................... 8

Transporting/Tipping of the Unit ...... 9

Using the FlexPower™ Switch ........ 9

Starting Pull Start Engines .............. 9

Low Oil Level Shutdown System ... 10

Using the 12 VDC Battery Charger 10

Section 4 Maintenance and

Troubleshooting ..........................11

Maintenance Recommendations ...11

Maintenance Schedule ..................11

Preventive Maintenance ...............11

Engine Maintenance ......................11

Inspect Muffler and Spark Arrester 12

Replace Fuel Filter ........................13

Storage ..........................................13

Troubleshooting .............................15

Notes .............................................16

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

THE INFORMATION CONTAINED HEREIN

WAS BASED ON MACHINES IN PRODUC-

TION AT THE TIME OF PUBLICATION. GEN-

ERAC RESERVES THE RIGHT TO MODIFY

THIS MANUAL AT ANY TIME.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, there-

fore, not all inclusive. If using a procedure,

work method or operating technique that the

manufacturer does not specifically recom-

mend, verify that it is safe for others. Also

make sure the procedure, work method or

operating technique utilized does not render

the equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the generator, DANGER,

WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions

about a particular operation that may be haz-

ardous if performed incorrectly or carelessly.

Observe them carefully. Their definitions are

as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety warnings cannot eliminate the

hazards that they indicate. Common sense

and strict compliance with the special instruc-

tions while performing the action or service

are essential to preventing accidents.

Safety Symbols and Meanings

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

• Operate generator only on level surfaces

and where it will not be exposed to exces-

sive moisture, dirt, dust or corrosive vapors.

• When working on this equipment, remain

alert at all times.

• Never work on the equipment when physi-

cally or mentally fatigued.

• Never use the generator or any of its parts

as a step. Stepping on the unit can stress

and break parts, and may result in danger-

ous operating conditions from leaking

exhaust gases, fuel leakage, oil leakage,

etc.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. Seek medical

attention as you could have carbon monox-

ide poisoning.

Electrical Hazards

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Use a ground fault circuit interrupter in any

damp or highly conductive area (such as

metal decking or steel work).

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

Owner’s Manual for Portable Generator 3

Fire Hazards

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. C22.2 100-14 Electric motors and genera-

tors for installation and use, in accordance

with the Rules of the Canadian Electrical

Code

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components NOTE: Do not exceed the rated output of the

generator.

Figure 2-2. Control Panel

Figure 2-3. Unit Identification Label

000723

000721

1 Carrying Handle

2 Spark Plug Cover

3 Primer Bulb

4 Fuel Tank Cap

5 Control Panel

6AirIntakeSlats

7 Muffler

8 Choke

9 Left Side Service Cover

10 Vent Hoses

11 Fuel Shut Off

12 Recoil Starter

13 Low Oil Level LED (yellow)

14 Overload LED (red)

15 Ready LED (green)

16 12 VDC Plug

17 FlexPower™ Switch

18 12 VDC Circuit Breaker

19 Grounding Lug

20 120 VAC Receptacle

000724

000722

Owner’s Manual for Portable Generator 5

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions Information

The Environmental Protection Agency (EPA)

(and California Air Resource Board (CARB)

for generators certified to CA standards)

requires that this generator comply with

exhaust and evaporative emission standards.

Locate the emissions compliance decal on the

engine to determine generator standards and

warranty details. This generator is certified to

operate on gasoline. The emission control

system may include the following compo-

nents:

• Air Induction System

– Intake Manifold

– Air Cleaner

• Fuel System

– Carburetor

– Fuel Tank

–FuelCap

– Fuel Lines

– Evaporative Vent Lines

– Carbon Canister

• Ignition System

–SparkPlug

– Ignition Module

• Exhaust System

– Exhaust Manifold

– Muffler

– Pulsed Air Valve

– Catalyst

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

1600 Watt

Engine Type Single Cylinder, 4-Stroke

Engine Size 99cc

Starter Type Recoil

Fuel Capacity/Type 0.69 gal (2.6L) Unleaded

Oil Capacity 0.63 qt (0.6L)

Run time at 25% Rated Load 5.7 Hours

Spark Plug Type NGK BPR7HS

Spark Plug Gap .030 in (0.762 mm)

Dimensions L x W x H 22 x 12 x 18 in (55.8 x 30.4 x 45.7 cm)

Weight Lb/kg 43.5/19.7

Maximum AC Output 1600 W

Surge AC Output 1650 W

AC Volts 120 VAC

Rated AC Current 13.3 Amp

Frequency 60 Hz

THD 3.0%

Insulation Class Class B

Outlets 5-15R (2), 12 VDC (1)

DC Volts 12 VDC

Rated DC Current 5 Amp

6 Owner’s Manual for Portable Generator

2000 Watt (49 State)

Engine Type Single Cylinder, 4-Stroke

Engine Size 127cc

Starter Type Recoil

Fuel Capacity/Type 0.85 gal (3.2L) Unleaded

Oil Capacity 0.63 qt (0.6L)

Run time at 25% Rated Load 5.3 Hours

Spark Plug Type NGK BPR6ES

Spark Plug Gap .030 in (0.762 mm)

Dimensions L x W x H 22 x 12 x 18 in (55.8 x 30.4 x 45.7 cm)

Weight Lb/kg 49.6/22.5

Maximum AC Output 2000 W

Surge AC Output 2200 W

AC Volts 120 VAC

Rated AC Current 16.7 Amp

Frequency 60 Hz

THD 3.0%

Insulation Class Class B

Outlets 5-20R (2), 12 VDC (1)

DC Volts 12 VDC

Rated DC Current 5 Amp

2000 Watt (50 State)

Engine Type Single Cylinder, 4-Stroke

Engine Size 127cc

Starter Type Recoil

Fuel Capacity/Type 0.82 gal (3.1L) Unleaded

Oil Capacity 0.63 qt (0.6L)

Run time at 25% Rated Load 4.7 Hours

Spark Plug Type NGK BPR6ES

Spark Plug Gap .030 in (0.762 mm)

Dimensions L x W x H 22 x 12 x 18 in (55.8 x 30.4 x 45.7 cm)

Weight Lb/kg 49.6/22.5

Maximum AC Output 2000 W

Surge AC Output 2200 W

AC Volts 120 VAC

Rated AC Current 16.7 Amp

Frequency 60 Hz

THD 3.0%

Insulation Class Class B

Outlets 5-20R (2), 12 VDC (1)

DC Volts 12 VDC

Rated DC Current 5 Amp

TABLE 2. Product Specifications

Owner’s Manual for Portable Generator 7

Add Engine Oil

Add recommended engine oil as shown in the

following chart.

NOTE: Use petroleum based oil (supplied) for

engine break-in before using synthetic oil.

1. Place generator on a level surface.

2. Remove the Left Side Service Cover.

3. Remove oil fill cap (A) located on bottom

of engine crankcase. See Figure 2-4.

4. Add recommended engine oil. The full

level is the base of the threads in the filler

neck (B). DO NOT OVERFILL!

5. Replace oil fill cap and hand-tighten.

Figure 2-4. Add Engine Oil

Fuel

Fuel requirements are as follows:

• Clean, fresh, unleaded gasoline.

• Minimum rating of 87 octane/87 AKI (91

RON).

• Up to 10% ethanol (gasohol) is acceptable

(where available; non-ethanol-premium fuel

is recommended).

• DO NOT use E85.

• DO NOT use a gas oil mix.

• DO NOT modify engine to run on alternate

fuels. Stabilize fuel prior to storage.

1. Verify unit is OFF and cooled for a mini-

mum of two minutes prior to fueling.

2. Place unit on level ground in a well venti-

lated area.

3. Clean area around fuel cap and remove

cap slowly (A). See Figure 2-5.

4. Add recommended fuel to 2 inches below

top (B). Do not overfill. See Figure 2-5.

5. Install fuel cap.

Figure 2-5. Add Recommended Fuel

NOTE: Allow spilled fuel to evaporate before

starting unit.

IMPORTANT NOTE: It is important to pre-

vent gum deposits from forming in fuel

system parts such as the carburetor, fuel

hose or tank during storage. Alcohol-

blended fuels (called gasohol, ethanol or

methanol) can attract moisture, which

leads to separation and formation of acids

during storage. Acidic gas can damage the

fuel system of an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. See the Storage section.

Never use engine or carburetor cleaner

products in the fuel tank as permanent

damage may occur.

(000135)

CAUTION

Engine damage. Verify proper type and quantity of

engine oil prior to starting engine. Failure to do so

could result in engine damage.

10W-30

SAE 30

Synthetic 5W-30

000729

000730

(000105)

DANGER

Explosion and Fire. Fuel and vapors are

extremely flammable and explosive. Add fuel

in a well ventilated area. Keep fire and spark

away. Failure to do so will result in death

or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

000728

8 Owner’s Manual for Portable Generator

Section 3 Operation

Operation and Use Questions

Call Generac customer service at 1-888-GEN-

ERAC (1-888-436-3722) with questions or

concerns about equipment operation and

maintenance.

Before Starting Engine

1. Verify engine oil level is correct.

2. Verify fuel level is correct.

3. Verify unit is secure on level ground, with

proper clearance and is in a well ventilated

area.

Prepare Generator for Use

Know Generator Limits

Overloading a generator can result in damage

to the generator and connected electrical

devices. Observe the following to prevent

overload:

• Add up the total wattage of all electrical

devices to be connected at one time. This

total should NOT be greater than the gener-

ator's wattage capacity.

• The rated wattage of lights can be taken

from light bulbs. The rated wattage of tools,

appliances, and motors can be found on a

data label or decal affixed to the device.

• If the appliance, tool, or motor does not

give wattage, multiply volts times ampere

rating to determine watts (volts x amps =

watts).

• Some electric motors, such as induction

types, require about three times more watts

of power for starting than for running. This

surge of power lasts only a few seconds

when starting such motors. Make sure to

allow for high starting wattage when select-

ing electrical devices to connect to the gen-

erator:

1. Figure the watts needed to start the largest

motor.

2. Add to that figure the running watts of all

other connected loads.

The Wattage Reference Guide is provided to

assist in determining how many items the gen-

erator can operate at one time.

NOTE: All figures are approximate. See data

label on appliance for wattage requirements.

Table 3. Wattage Reference Guide

Asphyxiation. Running engines produce

carbon monoxide, a colorless, odorless,

poisonous gas. Carbon monoxide, if not

avoided, will result in death or serious injury.

(000103)

DANGER

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000118)

DANGER

Risk of fire. Do not use generator without

spark arrestor installed. Failure to do so

could result in death or serious injury.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces

could result in severe burns or fire.

(000136)

CAUTION

Equipment and property damage. Disconnect electrical

loads prior to starting or stopping unit. Failure to do so

could result in equipment and property damage.

Device Running

Watts

*Air Conditioner (12,000 Btu) 1700

*Air Conditioner (24,000 Btu) 3800

*Air Conditioner (40,000 Btu) 6000

Battery Charger (20 Amp) 500

Belt Sander (3") 1000

Chain Saw 1200

Circular Saw (6-1/2") 800 to 1000

*Clothes Dryer (Electric) 5750

*Clothes Dryer (Gas) 700

*Clothes Washer 1150

Coffee Maker 1750

*Compressor (1 HP) 2000

*Compressor (3/4 HP) 1800

*Compressor (1/2 HP) 1400

Curling Iron 700

*Dehumidifier 650

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