Genie Super Tower ST-20 Manuale utente

Genie Super Tower Part No. 32950

Operator's Manual First Edition • Seventh Printing

First Edition: Seventh Printing, February 2009

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "Super Tower" is a trademark of

Genie Industries.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobey thesesafety rulesand

operatinginstructionsbeforeoperatingthismachine.

Onlytrainedandauthorizedpersonnelshallbe

permitted to operate this machine. This manual should

beconsidereda permanent partofyour machine and

should remain with the machine at all times. If you have

any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Legend ....................................................................... 6

Pre-operationInspection ............................................ 7

Function Tests........................................................... 9

WorkplaceInspection................................................ 12

OperatingInstruction................................................. 13

LoadCapacityCharts................................................ 15

TransportInstructions ............................................... 17

Decals ...................................................................... 18

Specifications ........................................................... 21

Internet:http://www.genielift.com

e-mail:[email protected]

PartNo.32950 GenieSuperTower 1

Operator's ManualFirst Edition • Seventh Printing

Safety Rules

Warning

Failure to obey the instructions and

safety rules in this manual may

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrules

before going on to the next section.

2 Alwaysperformapre-operation

inspection.

3 Always perform the function tests prior to

use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread, understandandobeythe

manufacturer'sinstructionsand safetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properlytrained tosafely operate the

machine.

2 GenieSuperTower PartNo.32950

Operator's Manual First Edition • Seventh Printing

Fall Hazards

Do not use as a personnel lifting platform or step.

Do not stand on the forks.

Do not climb on the mast.

Tip-over Hazards

Donot operatea GenieSuper Towerunless allfour

outriggersareproperlyinstalledin thebase

sockets, the screw jack pads are in firm contact

with the ground and the base is level.

Donot operate themachine unlessalloutrigger

lock pins are in place and properly inserted into

eachoutrigger.

Do not raise the load unless the machine is level.

Do not set the machine up on a surface where it

cannot be leveled using only the leveling jacks.

Do not move the machine

with a raised load, except

forminorpositioning.

Do not leave the load

raisedwiththeoutrigger

casters contacting the

ground.

Do not adjust or remove

theoutriggerswhilethe

load is raised.

Do not operate the machine in strong or gusty

winds. Increasing the load surface area will

decrease machine stability in windy conditions.

Do not leave a load raised when windy conditions

mayoccur unless the machine(s) areproperly

guy-wired.

Do not use the machine on a moving or mobile

surface or vehicle.

Do not place ladders or scaffolding against any part

of the machine.

Do not exceed the rated load capacity. See Load

Capacity Charts section.

Do not raise unless the load center (balance point)

isproperlypositioned between thecarriageandthe

endof the load handling attachment.See Load

Capacity Charts section.

Prior to use, check the work area for drop-offs,

holes, bumps, debris, unstable or slippery surfaces

orotherpossiblehazardousconditions.

SAFETY RULES

PartNo.32950 GenieSuperTower 3

Operator's ManualFirst Edition • Seventh Printing

SAFETY RULES

Avoiddebris and unevensurfaces while rollingthe

machine with the legs folded up.

Do not replace machine parts critical to stability or

structure with items of different weight or

specification.

Do not cause a horizontal force or side load to the

machine by raising or lowering a fixed or

overhangingload.

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Keep away from the

machine if it contacts

energizedpowerlines.

Personnel must not touch

oroperatethemachine

until power lines are shut

off.

Maintain safe distances away from electrical power

linesandapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Allow for mast movement and electrical line sway

or sag, and be aware of strong or gusty winds.

Do not use the machine as a ground for welding.

Voltage Minimum Safe

Approach Distance

Phase to Phase Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.1

50KV to 200KV 15 4.6

200KV to 350KV 20 6.1

350KV to 500KV 25 7.6

500KV to 750KV 35 10.7

750KV to 1000KV 45 13.7

Crushing Hazards

Do not release the winch handles until the brake is

locked. The brake is locked when the load will not

cause the winch handles to turn.

Do not raise unless the load center (balance point)

isproperlypositioned between thecarriageandthe

end of the adjustable forks.

Donot standunderor

allowpersonnelunder

themachinewhenthe

load is raised.

Donot stand under the

load. The safety brake

system will allow the

load to drop 1 to 3 feet

beforelockingthe

columns.

Do not raise unless the load is properly secured to

the forks.

Do not lower the load unless the area below is clear

ofpersonnel andobstructions.

Keephandsandfingersaway

from any potential pinch points.

Do not raise the load unless the

snappins are properlyinserted in

the forks.

4 GenieSuperTower PartNo.32950

Operator's Manual First Edition • Seventh Printing

SAFETY RULES

Collision Hazards

Do not tilt the machine back unless the area is

clearofpersonnel andobstructions.

Checkthe work areafor

overheadobstructionsor

otherpossiblehazards.

Usecommon sense and

planningwhentransporting

the machine on an incline

orslope.

Do not load for transport unless the machine and

vehicle are on a level surface. Use proper lifting

techniques to load the machine.

Damaged Machine Hazards

Donot use adamaged or

malfunctioningmachine.

Do not use a machine with a

worn,frayed,kinkedordamaged

cable.

Do not use a machine with less

than 4 wraps of cable on the

winch drum in the stowed

position.

Conductathoroughpre-operation

inspection prior to each use.

Be sure that the operator's manual is complete,

legible and in the storage container located on the

machine.

Be sure all decals are in place and legible.

Maintainproperlubricationonthewinch. See

GenieSuper TowerPartsand ServiceManual

.Do

not allow oil or grease on braking surfaces.

Do not use any type of lubrication on the column

surfaces.

Bodily Injury Hazard

Do not grasp the cable.

Lifting Hazards

Use proper lifting techniques to load or tilt the

machine.

Improper Use Hazard

WhenleavingaGenieSuperTowerunattendedwith

aload,securefromunauthorizeduse.Unauthorized

personnelmay attemptto operatethe machine

withoutproperinstruction,creatinganunsafe

condition.

PartNo.32950 GenieSuperTower 5

Operator's ManualFirst Edition • Seventh Printing

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

6 GenieSuperTower PartNo.32950

Operator's Manual First Edition • Seventh Printing

1 2 3 4567

Legend

1 Loadingwheels/steerhandles

2 Winch

3 Cable

4 Mast

5 Carriage

6 Loadhandlingattachment

retainingpin

7 Adjustablefork

8 Snappin

9 Carriagehold-downlatch

10 Frontoutrigger(long)

11 Outriggerscrewjackhandle

12Outrigger screw jack

13 Outriggerscrewjackpads

14 Outriggercaster

15 Base

16 Base caster

17 Bubblelevel

18 Rearoutrigger(short)

19 Loadingguideblocks

20 Outriggerlockpin

21 Outriggerstoragesockets

PartNo.32950 GenieSuperTower 7

Operator's ManualFirst Edition • Seventh Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator’s

manual.

1 Avoidhazardous situations.

2 Alwaysperformapre-operationinspection.

Knowandunderstandthepre-operation

inspection before going on to the next

section.

3 Always perform the function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Pre-operation Inspection

Fundamentals

Thepre-operation inspection is a visualinspection

performed by the operator prior to each work shift.

This inspection is designed to discover if anything

isapparently wrongwitha machinebefore the

operator performs the function tests.

Refer to the list on the next page and check each

of the items.

Ifdamageor any unauthorizedvariationfrom

factory delivered condition is discovered, the

machinemust betaggedand removedfrom

service.

Repairs to the machine may only be made by a

qualified service technician, according to the

manufacturer'sspecifications.Afterrepairsare

completed,theoperatormustperformapre-

operationinspectionagainbeforegoingontothe

function tests.

8 GenieSuperTower PartNo.32950

Operator's Manual First Edition • Seventh Printing

PRE-OPERATIONINSPECTION

Pre-operation Inspection

RBe sure that the operator’s manual is complete,

legibleand inthe storagecontainer locatedon

themachine.

RBe sure that all decals are legible and in place.

See Decals section.

Checkthe followingcomponents orareas for

damage,improperly installed ormissing parts and

unauthorizedmodifications:

RWinchandrelatedcomponents

RBasecomponents

ROutriggers,outriggerscrewjacks,outrigger

footpads andoutrigger casters

RMast columns

RExterior plastic shim for safety brake

RCableanchor

RCablesandpulleys

RCarriagehold-downlatch

RWheelsandcasters

RAdjustable forks

RNuts, bolts and other fasteners

RCable (kinks, frays, abrasions)

Check the entire machine for:

RDentsordamage

RCorrosionoroxidation

RCracks in welds or structural components

RBe sure that all structural and other critical

componentsarepresent andallassociated

fastenersand pins arein placeand properly

tightened.

RBe sure that there is a minimum of 4 wraps of

cablearoundthewinchdrumwhenthecarriage

is fully lowered.

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