Genie Z-34/22N Manuale utente

Operator's

Manual

Technical

Publications

First Edition, Sixth Printing

Part No. 36539

S-60

S-65

Z-34 22N

Z-34 22

Incorrect operation can result from use of this manual on machines that have not been updated

according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.

This manual only applies to machines that have been updated according to Genie Campaign

Bulletin 070001. Contact Genie Industries for information on this bulletin.

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Genie Z-34/22 & Genie Z-34/22N Part No. 36539

Operator's Manual First Edition

First Edition: Sixth Printing, June 2007

Genie® is a registered trademark of

Genie Industries. Registered 2009987

These machines comply with

ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Genie North America

Telephone (206) 881-1800

Toll Free in U.S.A. 800 536-1800

Toll Free in Canada 800 426-8089

Fax (206) 883-3475

http://www.genielift.com

Genie Europe

Telephone (44) 01636-605030

Fax (44) 01636-611090

Important

Read,understandandobeythesesafetyrulesand

operatinginstructionsbeforeoperatingthismachine.

Onlytrainedandauthorizedpersonnelshallbe

permitted to operate this machine. This manual should

beconsidered apermanentpart of yourmachineand

should remain with the machine at all times. If you have

any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Pre-operationInspection ........................................... 10

Function Tests.......................................................... 12

Work Place Inspection .............................................. 16

OperatingInstructions............................................... 17

TransportInstructions ............................................... 22

Decals ...................................................................... 24

Specifications ........................................................... 27

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PartNo.36539 GenieZ-34/22&GenieZ-34/22N 1

Operator's ManualFirst Edition

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the work place.

5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety

rules—safety and operator's manuals

and machine decals

employer's safety rules and worksite

regulations

applicablegovernmental regulations

You are properly trained to safely operate the

machine.

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2 GenieZ-34/22&GenieZ-34/22N PartNo.36539

Operator's Manual First Edition

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines. Personnelonthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Donotoperatethemachine duringlightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants and equipment shall not exceed the

maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg

Maximum occupants 2

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on tilt alarm as a level indicator. Tilt

alarm sounds in platform only when machine is on

asevereslope (4.5° or more).

If tilt alarm sounds:

Do not extend, rotate or raise boom above

horizontal. Move machine to a firm, level surface

before raising platform. If tilt alarm sounds when

platform is raised, use extreme caution to retract

boomand lower platform.Donot rotate boomwhile

lowering. Move machine to a firm, level surface

beforeraisingplatform.

Do not alter or disable the limit switch(s).

Do not drive over 0.6 mph (1 km/h) with the boom

raisedorextended.

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PartNo.36539 GenieZ-34/22&GenieZ-34/22N 3

Operator's ManualFirst Edition

Do not raise the boom in strong or gusty winds.

Use extreme care and slow speeds while driving

the machine in stowed position across uneven

terrain,debris,unstableor slippery surfaces and

nearholesanddrop-offs.

Donotdrivethe machine on or near uneven terrain,

unstablesurfacesorotherhazardousconditions

withtheboomraisedor extended.

Do not drive the machine on a slope that exceeds

the maximum uphill, downhill or side slope rating of

the machine. Slope rating applies to machines in

thestowed position.

Maximum slope rating, stowed position

Counterweight uphill 20% (11°)

Counterweight downhill 20% (11°)

Side slope 20% (11°)

Note: Slope rating is subject to ground conditions

andadequatetraction.

SAFETY RULES

Do not push off or pull

towardanyobject

outside

of the platform.

Maximum allowable

side force 150 lbs

667 N

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in platform or

against any part of this machine.

Do not use machine on a moving or mobile surface

or vehicle.

Be sure all tires are in good condition and lug nuts

areproperlytightened.

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4 GenieZ-34/22&GenieZ-34/22N PartNo.36539

Operator's Manual First Edition

SAFETY RULES

Do not use batteries that weigh less than the

originalequipment. Batteries areusedas

counterweight and are critical to machine stability.

Each battery must weigh 110 pounds (49.9 kg).

Each battery box including 4 batteries must weigh a

minimumof538pounds (244 kg).

Do not use the machine as a crane.

Do not push the machine or other objects with the

boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent

structures.

Do not place loads outside the platform perimeter.

Fall Hazards

Occupants must wear a

safety belt or harness and

complywith applicable

governmentalregulations.

Attach lanyard to anchor

providedinplatform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beawareofboom positionwhen rotatingturntable.

Machine must be on level surface or secured

beforereleasingbrakes.

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PartNo.36539 GenieZ-34/22&GenieZ-34/22N 5

Operator's ManualFirst Edition

Do not drive the machine with the remote brake

system released. If the travel alarm sounds when

not driving, the remote brake system is released.

Checkworkareafor overheadobstructions orother

possiblehazards.

Beawareof crushinghazardwhengraspingthe

platformguardrail.

Itisrecommendedthatoperators wearanapproved

hardhatwhenoperatingthemachine.

Observeandusecolor-codeddirectionarrowson

the platform controls and drive chassis for drive

and steer functions.

Do not lower the boom unless the area below is

clearof personnel andobstructions.

Limit travel speed according to condition of ground

surface, congestion, slope, location of personnel,

and any other factors which may cause collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

outand/orprecautions have been taken to prevent

any potential collision.

Use extreme care and slow speeds while driving

the machine in the stowed position on any slope.

Do not drive on a slope with boom raised.

Do not allow the machine speed on any slope to

exceed 3 mph / 4.8 km/h (walking pace).

Stop the machine by returning the drive control

handle to the center position or releasing the foot

switch.

When stopped on a slope, the machine may initially

moveslightlydownhillwhenthe drive control handle

is moved to drive up the slope. Be sure the area

behind the machine is clear.

Do not drive on a slope with the wheels turned. Be

surethewheelsarealignedupanddown the slope.

Always use a winch to

loadandunloada

machinefroma

transportvehicle.

SAFETY RULES

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6 GenieZ-34/22&GenieZ-34/22N PartNo.36539

Operator's Manual First Edition

SAFETY RULES

Component Damage Hazard

Do not use machine as a ground for welding.

Damaged Machine Hazards

Donotusea damaged or malfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besureallmaintenance has been performed as

specified in this manual and the

GenieZ-34/22&GenieZ-34/22NServiceManual.

Be sure all decals are in place and legible.

Be sure safety and operator’s manuals are

complete,legibleand in the storage container

located on the platform.

Decal Legend

Genie product decals use color coding and signal

words to identify the following:

Red—usedtoindicatethe

presence of a hazard that will

cause death or serious injury.

Orange—usedtoindicatethe

presence of a hazard that may

cause death or serious injury.

Yellow—usedto indicate the

presence of a hazard that will or

may cause serious injury or

damageto the machine.

Green—usedtoindicateoperation

ormaintenanceinformation.

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PartNo.36539 GenieZ-34/22&GenieZ-34/22N 7

Operator's ManualFirst Edition

SAFETY RULES

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothingandeyewearwhenworkingwithbatteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Battery pack must remain in upright position.

Do not expose the batteries or the charger to water

and/orrain.

Explosion Hazards

Keep sparks, flames

andlightedtobacco

awayfrom batteries.

Batteries emit an

explosive gas.

The battery pack cover

mustremain off during

theentirecharging

cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazards

Do not use any battery charger greater than 48V to

chargethebatteries.

Both battery packs must be charged together.

Disconnectthe battery pack plug before removing

the battery pack.

Electrocution Hazards

Connect the battery charger to a

grounded,AC3-wireelectrical

outlet only.

Inspect daily for damaged cord,

cablesandwires.Replace

damageditemsbefore

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

originalequipment. Batteries areusedas

counterweight and are critical to machine stability.

Each battery must weigh 110 pounds (49.9 kg).

Each battery box including batteries must weigh a

minimumof538pounds (244 kg).

Lifting Hazard

Use a forklift to remove or install the battery

pack(s).

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8 GenieZ-34/22&GenieZ-34/22N PartNo.36539

Operator's Manual First Edition

Controls

Platform Control Panel

1 Drive enable switch

2 Auxiliary power switch with cover

3 Drive enable indicator light

4 Service horn button

5 Boom extend/retract switch

6 Emergency Stop button

7 Platform rotate switch

8 Battery charge indicator

9 Boom/Drive function select switch (option)

56810

3 4 7 9

1112

161711

10 Proportional control handle for drive function

and thumb rocker for steer function

11 not used

12 Boom function speed controller

13 Platform level switch

14 Jib boom up/down switch

15 Secondary boom up/down switch

16 Primary boom up/down switch

17 Turntable rotate switch

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