Genie CE Series Manuale utente

Operator's Manual Supplement

4m Platform

S®-45 XC™

S®-45 XC™TraX™

S®-65 XC™

S®-65 XC™TraX™

CE Models

Original Instructions

First Edition

Fifth Printing

Part No. 1295772GT

Operator's Manual Supplement First Edition • Fifth Printing

Introduction

2 4m Platform Part No. 1295772GT

Introduction

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.genielift.com

E-mail: [email protected]

Approved Model

S®-45 XC™

CE models

S®-45 XC™ Trax™

CE models

S®-65 XC™

CE models

S®-65 XC™ Trax™

CE models

Do not install the 4m platform on

any Genie product other than the

approved models.

First Edition: Fifth Printing, May 2021

Genie and "S" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

These machines comply with

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

First Edition • Fifth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

Part No. 1295772GT 4m Platform 3

S-45XC, S- 45XC Trax, S-65 XC, S-65 XCT rax with4m Platform

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Note: These installation instructions only apply to

the Genie models listed on the front cover.

Using the 4m Platform with the

options below will result in

death or serious injury.

Using the 4m Platform on a

machine without the 4m

platform software will result in

death or serious injury.

Note: The following options are NOT

approved for use with the 4m platform:

6 ft Half mesh Plate/Gate (option)

8 ft Half mesh Plate/Gate (option)

6 ft Auxiliary Top Rail (option)

8 ft Auxiliary Top Rail (option)

6 ft Aircraft Protection (option)

Operator Protective Structure (OPS) (option)

Euro Toeboard (option)

4m Platform Safety

Read, understand and obey all warnings and

instructions provided with the 4m platform.

Do not exceed the rated platform capacity.

Verify the 4m platform is securely installed.

Install the 4m platform software before operating

the machine.

Verify proper Installation of the 4m platform

software before operating the machine.

Do not move the platform into the unrestricted

range of motion zone.

When the 4m platform assembly is attached, this

manual should be considered a permanent part of

your machine and should remain with the machine

at all times.

Symbol and Hazard Pictorials

Definitions

Read the supplement, part

number 1295772GT.

Tip-over hazard

Maximum capacity 272 kg

Lanyard anchorage points

Operator's Manual Supplement First Edition • Fifth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

4 4m Platform Part No. 1295772GT

Pre-operation Inspection

Verify the operator’s manual and any

necessary supplements are complete, legible

and in the storage container located in the

platform.

Verify all decals are legible and in place.

Check the 4m Platform for damage, improperly

installed or missing parts and unauthorized

modifications.

Nuts, bolts and other fasteners

Cracks in structural components

Dents or damage to 4m Platform

First Edition • Fifth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

Part No. 1295772GT 4m Platform 5

Decal Inspection - S-45 XC, S-45 XC Trax

Use the inspection to verify that all decals are legible and in place. Decals may vary depending on

machine configuration. These decals are also applicable to S-45 XC Trax, even if the picture doesn not

show the tracks.

Part No. Decal Description

Qty

1290025* Decal, Warning, Crush Hazard

1309687* Decal, Lock Transport

1309688 Decal, Swing Lock, 4M Platform

1299669 Decal, Label, Tip-over Hazard, 4M Platform

1309685 Decal, Danger, Capacity, S-45 XC 4M Platform, Symbol

* These decals are model, option or configuration specific. Refer to Off-center Transport Lock

(OCTL) kit (p/n 1309686GT).

Operator's Manual Supplement First Edition • Fifth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

6 4m Platform Part No. 1295772GT

Decal Inspection - S-65 XC, S-65 XC Trax

Use the inspection to verify that all decals are legible and in place. Decals may vary depending on

machine configuration. These decals are also applicable to S-65 XC Trax, even if the picture doesn not

show the tracks.

Part No. Decal Description

Qty

1290025* Decal, Warning, Crush Hazard

1290026* Decal, Lock Transport

1299668 Decal, Swing Lock, 4M Platform

1299669 Decal, Label, Tip-over Hazard, 4M Platform

1295271 Decal, Danger, Capacity, S-65 XC 4M Platform, Symbol

* These decals are model, option or configuration specific. Refer to Off-center Transport Lock

(OCTL) kit (p/n 1296096GT).

First Edition • Fifth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

Part No. 1295772GT 4m Platform 7

Platform Capacity Range

Range of motion is controlled automatically based

on platform load.

S-45 XC, S-45 XC Trax with 4m Platform,

Range of Motion Chart

S-65 XC, S-65 XC Trax with 4m Platform,

Range of Motion Chart

Tilt Sensor Activation Settings

Model

Tilt/Slope (front

to back)

Maximum Boom Angle/

Platform Load

272 kg

S-45 XC

S-45 XC Trax

5°

75°

S-65 XC

S-65 XC Trax

4°

71.7°

Model

Tilt/Slope (front

to back)

Maximum Platform

Height/Platform Load

272 kg

S-45 XC

S-45 XC Trax

5°

13.59 m

S-65 XC

S-65 XC Trax

4°

19.81 m

Model

Tilt/Slope (front

to back)

Maximum Platform

Reach/Platform Load

272 kg

S-45 XC

S-45 XC Trax

5°

9.66 m

S-65 XC

S-65 XC Trax

4°

14.32 m

The range of motion light is on

when the platform load exceeds

272 kg.

Light on indicates restricted range

of motion due to platform weight.

The range of motion light is on

when the platform load is less than

272 kg and on a slope.

Light on indicates restricted range

of motion due to platform weight

and slope angle.

Note: When the Machine On

Incline indicator light is on and the

tilt alarm sounds, the following

functions are affected; drive and

lift up functions are disabled.

Follow the Operator Envelope

Indicator Lights procedure to

restore drive and lift functions.

Operator's Manual Supplement First Edition • Fifth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform

8 4m Platform Part No. 1295772GT

Securing the Platform –S-45 XC,

S-45 XC Trax with 4m Platform

Make sure the jib and platform are in the stowed

position.

Transporting a machine with a 4M Platform on a

standard width trailer requires the turntable to be

rotated 4 degrees. Lock the rotated turntable using

the Off-center Transport Lock (p/n 1309686GT).

The 4M Platform must be fully rotated as shown in

the image below.

Secure the platform with a nylon strap placed

parallel to the strap guides. Do not use excessive

downward force when securing the boom section.

Securing the Platform –S-65 XC,

S-65 XC Trax with 4m Platform

Make sure the jib and platform are in the stowed

position.

Transporting a machine with a 4M Platform on a

standard width trailer requires the turntable to be

rotated 3.5 degrees. Lock the rotated turntable

using the Off-center Transport Lock (p/n

1296096GT). The 4M Platform must be fully

rotated as shown in the image below.

Secure the platform with a nylon strap placed

parallel to the strap guides. Do not use excessive

downward force when securing the boom section.

Model

S-45 XC, S-45 XC Trax with 4m Platform

Horizontal reach, platform maximum

11.02 m

Maximum load capacity

272 kg

Platform dimensions, 4m (length x

width)

400 cm x 91 cm

Model

S-65 XC, S-65 XC Trax with 4m Platform

Horizontal reach, platform maximum

14.5 m

Maximum load capacity

272 kg

Platform dimensions, 4m (length x

width)

400 cm x 91 cm

Continuous improvement of our products is a Genie

policy. Product specifications are subject to change

without notice or obligation.

First Edition • Fifth Printing Operator's Manual Supplement

Installation Instructions

Part No. 1295772GT 4m Platform 9

InstallationInstructions

Observe and Obey:

This procedure shall be completed by a

person authorized to install the 4m Platform.

Immediately tag and remove from service a

damaged or malfunctioning machine.

Repair any machine damage or malfunction

before operating the machine.

Before Starting Installation:

Read, understand and obey the safety rules

and operating instructions in the appropriate

operator's manual.

Be sure that all necessary tools and parts are

available and ready for use.

Read this procedure completely and adhere to

the instructions. Attempting shortcuts may

produce hazardous conditions.

Tools required:

Assorted SAE wrenches

Assorted SAE sockets

Ratchet

Service and Repair Manual

Tools for software update

(if required):

Torx T15 screwdriver

PC or Laptop with Internet Browser

USB flash drive

Contents of Kit 1295770GT

Item

Part No. Decal Description

Qty.

(1)

1284099 Warning –Runaway

Machine Hazard, S60/65 XC

(2)

1289063 Warning –Runaway

Machine Hazard, S40/45 XC

(3)

1295271 Danger –Capacity, S65XC 4m

Platform

(4)

1295772 Instructions –Installation, 4m

Platform

(5)

1295776 Assembly, Tri-Entry 4m Platform

(6)

1299668 Decal - Swing Lock, 4m Platforrm

(7)

1309685 Danger –Capacity, S45XC 4m

Platform

(8)

1309688 Decal - Swing Lock, 4m Platforrm,

S45XC

Operator's Manual Supplement First Edition • Fifth Printing

Installation Instructions

10 4m Platform Part No. 1295772GT

Note: Perform this procedure on a firm, level

surface with the machine in the stowed position

unless otherwise instructed.

1Adjust the jib so the platform is approximately

12 inches / 30.5 cm off the ground.

2Remove any optional accessories from the

platform and set aside.

Example: Welder, Contact Alarm, Panel

Cradle, etc.

Note: Most optional accessories can be

reinstalled on the 4m platform. Refer to the list

of accessories that are NOT approved for use

on the 4m platform.

3Remove the cable clamp from the top of the

platform mounting weldment.

4Remove the mounting fasteners from the

power to platform outlet box bracket. Lay the

outlet box and bracket assembly off to the

side. Do not disconnect the wiring.

5Remove the foot switch mounting fasteners.

6Remove the cover plate from the bottom of the

foot switch to access the foot switch wire

terminals.

7Tag and disconnect the foot switch wiring from

the foot switch. Remove the cable from the

back of the platform.

8Remove the platform control box mounting

fasteners. Lower the control box and set it

aside.

Component damage hazard.

Cables can be damaged if they

are kinked or pinched.

Note: If your machine is equipped with an airline to

platform option, the airline must be disconnected

from the platform before removal.

9Support and secure the platform to an

appropriate lifting device.

10 Remove the platform mounting fasteners and

remove the platform from the machine.

Crushing hazard. The platform

could become unstable and fall

when it is removed from the

machine if not properly

supported.

11 Install the provided Operator's Manual

Supplement into the manual storage box in the

platform.

12 Install the 4m platform using the removal

procedure in reverse order.

13 Install the contact alarm onto the platform.

Note: Do not install any optional accessories

onto the platform until the platform load cell

has been calibrated. Calibration is required.

14 If required, update the machine software.

Refer to Checking the Application and

Bootloader Revisions from the Ground

Controls.

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