Genie GS-2032 Guida all'installazione

Operator’sManual FourthEdition

SecondPrinting

PartNo.1000033

withMaintenanceInformation

Operator's Manual Fourth Edition • Second Printing

GS-2032•GS-2632 PartNo.1000033

First Edition: Seventeenth Printing, October 2002

Second Edition: First Printing, October 2003

Third Edition: Second Printing, July 2004

Fourth Edition: Second Printing, February 2006

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "GS" is a trademark of Genie

Industries.

Thesemachines complywith

ANSI/SIA92.6-1999.

Printed on recycled paper

Printedin U.S.A.

Important

Read,understand andobey thesesafety rulesand

operatinginstructionsbeforeoperatingthismachine.

Onlytrainedandauthorizedpersonnelshallbe

permitted to operate this machine. This manual should

beconsidereda permanent partofyour machine and

should remain with the machine at all times. If you have

any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Legend ....................................................................... 9

Controls .................................................................... 10

Pre-operationInspection ........................................... 12

Maintenance ............................................................. 14

Function Tests.......................................................... 16

WorkplaceInspection................................................ 21

OperatingInstructions............................................... 22

Transportand LiftingInstructions .............................. 27

Decals ...................................................................... 30

Specifications ........................................................... 34

Internet:http://www.genielift.com

e-mail:[email protected]

Operator'sManual

Fourth Edition • Second Printing

PartNo.1000033 GS-2032•GS-2632 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread, understandandobeythe

manufacturer'sinstructionsand safetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properlytrained tosafely operate the

machine.

Operator'sManual Fourth Edition • Second Printing

2 GS-2032•GS-2632 PartNo.1000033

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72 800 lbs / 363 kg Extension only

250 lbs / 113 kg Platform only

550 lbs / 249 kg

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines. Personnelonthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Donotoperatethemachineduringlightningor

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials must not

exceed the maximum platform capacity or the

maximum capacity of the platform extension.

Maximum capacity - GS-2032

Platform retracted 800 lbs 363 kg

Platform extended - Platform only 550 lbs 249 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - ANSI and CSA 2

Maximum occupants - Australia

Outdoor use 1

Indoor use only 2

Operator'sManual

Fourth Edition • Second Printing

PartNo.1000033 GS-2032•GS-2632 3

SAFETY RULES

Maximum capacity - GS-2632

Platform retracted 500 lbs 227 kg

Platform extended - Platform only 250 lbs 113 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - ANSI and CSA 2

Maximum occupants - Australia

Indoor use only 2

Do not raise the platform unless the machine is on

a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis only when the

machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower the

platform.

Do not alter or disable the limit switches.

500 lbs / 227 kg Extension only

250 lbs / 113 kg Platform only

250 lbs / 113 kg

Do not drive over 0.5 mph / 0.7 km/h with the

platformraised.

Use extreme care and slow speeds while driving

the machine in a stowed position across uneven

terrain,debris, unstableor slippery surfaces and

nearholesanddrop-offs.

Do not drive the machine on a slope that exceeds

the slope and side slope rating of the

machine.Slope rating applies to machines in the

stowedposition.

Maximum slope rating, stowed position 30% (17°)

Maximum side slope rating,

stowedposition 30% (17°)

Note: Slope rating is subject to ground conditions

andadequatetraction.

Do not use the platform controls to free a platform

thatiscaught, snaggedorotherwise prevented

from normal motion by an adjacent structure. All

personnelmust beremoved from theplatform

before attempting to free the platform using the

groundcontrols.

Do not push off or pull

towardanyobject outside

of the platform.

Maximum allowable

manual force

GS-2032

ANSI & CSA - 2 person

120 lbs / 534 N

Australia - Indoor use only - 2 person 90 lbs / 400 N

Australia - Outdoor use - 1 person 45 lbs / 200 N

GS-2632

ANSI & CSA - 2 person 100 lbs / 445 N

Australia - Indoor use only - 2 person 90 lbs / 400 N

Operator'sManual Fourth Edition • Second Printing

4 GS-2032•GS-2632 PartNo.1000033

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)intheplatform.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, castle nuts

areproperlytightenedandcotterpinsareproperly

installed.

Do not use batteries that weigh less than the

originalequipment.Batteries areusedas

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 30 kg.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis trays

open.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not modify or alter an aerial work platform

withoutpriorwrittenpermission fromthe

manufacturer.Mountingattachmentsforholding

toolsor other materialsonto the platform,toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not raise the platform when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when the platform is raised,

lowerthe platformand donot continueto operate

themachine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Donot drivethe machine on or nearuneven terrain,

unstablesurfacesorotherhazardousconditions

with the platform raised.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not place or attach fixed or overhanging loads to

any part of this machine.

SAFETY RULES

Operator'sManual

Fourth Edition • Second Printing

PartNo.1000033 GS-2032•GS-2632 5

SAFETY RULES

Fall Hazards

The guard rail system provides fall protection. If

occupantsof theplatform are requiredto wear

personalfallprotection equipment(PFPE)due to

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’sinstructionsandapplicable

governmentalrequirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Attach the platform entry chain or close the entry

gatebeforeoperating.

Do not operate the machine unless the guard rails

are properly installed and the entry is secured for

operation.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beaware oftheextended platformposition when

movingthe machine.

The machine must be on a level surface or secured

beforereleasingthebrakes.

Operators must comply with employer, job site and

governmentalrulesregardinguseofpersonal

protectivequipment.

Checkthe work areafor overheadobstructionsor

otherpossiblehazards.

Beawareofcrushinghazardswhengraspingthe

platformguardrail.

Observeandusethecolor-codeddirectionarrows

on the platform controls and platform decal plate for

drive and steer functions.

Nostunt driving orhorseplay whileoperatinga

machine.

Operator'sManual Fourth Edition • Second Printing

6 GS-2032•GS-2632 PartNo.1000033

SAFETY RULES

Crushing Hazards

Keep hands and limbs out of scissors.

Do not work under the platform or in the scissor

links without the safety arm in place.

Usecommonsenseandplanningwhenoperating

themachine with the controller fromthe ground.

Maintainsafe distancesbetweenthe operator,the

machine and fixed objects.

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Donot operatethe machinein hazardous locations

orlocationswherepotentiallyflammableor

explosive gases or particles may be present.

Damaged Machine Hazards

Donot usea damaged ormalfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besure allmaintenance hasbeen performed as

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities

manualsare complete, legible and inthe storage

containerlocated onthe platform.

Do not lower the platform unless the area below is

clearofpersonnel andobstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a machine in the path of any crane

ormoving overheadmachinery unlessthecontrols

of the crane have been locked out and/or

precautionshave been takento prevent any

potentialcollision.

Operator'sManual

Fourth Edition • Second Printing

PartNo.1000033 GS-2032•GS-2632 7

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/orburnskin.

Impropercontactwith componentsunderany cover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operationinspection.Allcompartmentsmust

remainclosedandsecuredduringoperation.

Operator'sManual Fourth Edition • Second Printing

8 GS-2032•GS-2632 PartNo.1000033

SAFETY RULES

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothingandeyewearwhen working withbatteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Do not expose the batteries or the charger to water

orrainduringcharging.

Explosion Hazards

Keep sparks, flames

andlightedtobacco

awayfrombatteries.

Batteries emit an

explosive gas.

The battery tray should

remainopenduringthe

entirecharging cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazard

Do not use any battery charger greater than 24V to

chargethebatteries.

Electrocution Hazards

Connect the battery charger to a

grounded,AC3-wireelectrical

outlet only.

Inspect daily for damaged cord,

cablesandwires.Replace

damageditemsbefore

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

originalequipment.Batteries areusedas

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 30 kg.

Lifting Hazard

Usetheappropriatenumberofpeopleandproper

lifting techniques when lifting batteries.

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