Genie TZ-50 Manuale utente

Genie TZ-50 Part No. 133555

Operator's Manual Third Edition • Third Printing

Third Edition: Third Printing, October 2014

"Terex" is a registered trademark of Terex USA, LLC in the USA

and many other countries.

These machines comply with

ANSI A92.2

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules

and operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, call Genie.

Internet: http://www.genielift.com

e-mail: awp.techpub@terex.com

Contents

Introduction........................................................... 1

Symbol and Hazard Pictorials Deﬁnitions............. 4

General Safety...................................................... 6

Work Area Safety................................................ 14

Legend................................................................ 19

Controls .............................................................. 20

Inspections ......................................................... 22

Operating Instructions ........................................ 34

Transport and Lifting Instructions ....................... 40

Maintenance....................................................... 42

Speciﬁcations ..................................................... 46

Reporting Safety Defects.................................... 48

Part No. 133555 Genie TZ-50 1

Operator’s Manual

Third Edition • Third Printing

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identiﬁcation

The machine serial number is located on the serial

label.

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to

an aerial work site.

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used

by Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

speciﬁc machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register

your machine and keep your contact information

up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with te action indicated in a respective

bulletin.

Introduction

2 Genie TZ-50 Part No. 133555

Operator’s Manual Third Edition • Third Printing

Contacting the Manuafacturer

At times it may be necessary to contact Terex.

When you do, be ready to supply the model

number and serial number of your machine,

along with your name and contact information. At

minimum, Terex should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety rules—

safety and operator’s manuals and machine

decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Introduction

Part No. 133555 Genie TZ-50 3

Operator’s Manual

Third Edition • Third Printing

Hazard Classiﬁcation

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to

alert you to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

DANGER

Indicates a hazardous situation

that if not avoided, will result in

death or serious injury.

WARNING

Indicates a hazardous situation

that if not avoided, could result in

death or serious injury.

CAUTION

Indicates a hazardous situation

that if not avoided, could result in

minor or moderate injury.

NOTICE

Indicates information considered

important, but not hazard related

(e.g. messages related to property

damage)

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.v

Introduction

4 Genie TZ-50 Part No. 133555

Operator’s Manual Third Edition • Third Printing

Symbol and Hazard Pictorials Deﬁnitions

Electrocution

hazard.

Maintain required

clearance.

Read the

operator’s

manual.

Electrocution/burn

hazard.

Crushing Hazard.

Corrosive acid.

No smoking. Explosion/burn

hazard.

Crushing hazard. Stay clear of

moving platform.

Crushing hazard. Keep away from

moving parts.

Wear protective

clothing.

Only trained

personnel.

Fall Hazard Keep off boom. Do not expose to

water or rain.

Injection Hazard. Do not check for

hydraulic leaks

with hands.

Tip-over Hazard.

Part No. 133555 Genie TZ-50 5

Operator’s Manual

Third Edition • Third Printing

Symbol and Hazard Pictorials Deﬁnitions

Corrosive acid. Explosion hazard. Crushing hazard. No ﬂame. Crushing hazard.

Stay clear of

moving machinery.

6 Genie TZ-50 Part No. 133555

Operator’s Manual Third Edition • Third Printing

General Safety

97551 A

Improper contact

with components

under any cover

will cause serious

injury.

Only trained maintenance personnel

should access compartments. Access

by operator is only advised when

performing Pre-operation Inspection.All

compartments must remain closed and

secured during operation.

Compartment access is restricted.

CAUTION

The operator is responsible for safe machine

operation.This includes:

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the work place.

5 Only use the machine as it was intended.

Do not operate unless:

You read, understand and obey:

- manufacturer’s instructions and safety rules -

safety and operator's manuals and decals

- employer’s safety rules

- applicable governmental regulations

You are properly trained to safely operate this

machine.

DANGER

82479 B

Failure to read, understand and

obey the operator's manual

and safety rules will result in

death or serious injury.

82505 A

Crushing Hazard.

Contact with moving

parts will cause death

or serious injury.

Keep clear of elevated

components.

82558

1263140

46262

43617

97551

82505

82479

Manifold Side / Platform End TZ-50

TZ5006-1234

STOP

46262

43617

82558

97551

1263140

82479

82505

82558 B

Injection Hazard

Escaping fluid under pressure can

penetrate skin, causing serious injury.

Relieve pressure before disconnecting

hydraulic lines. Keep away from leaks

and pin holes. Use a piece of cardboard

or paper to search for leaks. Do not use

hand.

Fluid injected into skin must be

surgically removed within a few hours

by a doctor familiar with this type of

injury or gangrene will result.

WARNING

Electrocution Hazard

Death or injury can result from contacting electric

power lines.

Always contact the electric power line owner. The

electric power shall be disconnected or the power lines

moved or insulated before machine operations begin.

1263140 A

DANGER

Maintain required clearance.

Line Voltage Required Clearance

0 to 300V Avoid Contact

300V to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

over 1000 KV see operator manual

Part No. 133555 Genie TZ-50 7

Operator’s Manual

Third Edition • Third Printing

General Safety

82558

Crushing hazard.

Lowering the outriggers or tires

onto a person's foot can result

in serious injury.

82506 B

Keep clear of outriggers and

tires before lowering.

WARNING

82506

43617

82558 B

Injection Hazard

Escaping fluid under pressure can

penetrate skin, causing serious injury.

Relieve pressure before disconnecting

hydraulic lines. Keep away from leaks

and pin holes. Use a piece of cardboard

or paper to search for leaks. Do not use

hand.

Fluid injected into skin must be

surgically removed within a few hours

by a doctor familiar with this type of

injury or gangrene will result.

WARNING

46262

Hydraulic tank side Side / Hitch End TZ-50

62707

82506

1263140

82506

82558

43617

46262

62707

1263140

Electrocution Hazard

Death or injury can result from contacting electric

power lines.

Always contact the electric power line owner. The

electric power shall be disconnected or the power lines

moved or insulated before machine operations begin.

1263140 A

DANGER

Maintain required clearance.

Line Voltage Required Clearance

0 to 300V Avoid Contact

300V to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

over 1000 KV see operator manual

8 Genie TZ-50 Part No. 133555

Operator’s Manual Third Edition • Third Printing

General Safety

Tip-over Hazard

Altering or disabling limit

switches can result in machine

tip-over. Machine tip-over will

result in death or serious injury.

DANGER

Do not alter or disable limit

switch(s).

31060 C

Crushing hazard.

Lowering the outriggers or tires

onto a person's foot can result

in serious injury.

82506 B

Keep clear of outriggers and

tires before lowering.

WARNING

28161 82506

28161 C

Crush Hazard

Contact with moving parts can

result in death or serious

injury.

WARNING

Keep away from moving parts.

Front and Rear view outriggers

31060

82506

31060

28161

31060

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