Genie Lift Guard GR-12 Guida all'installazione

Operator’s Manual Third Edition

Second Printing

Part No. 97773

with Maintenance Information

Operator's Manual Third Edition • Second Printing

2 GR-12 • GR-15 • GR-20 PartNo.97773

First Edition: Sixth Printing, October 2002

Second Edition: Second Printing, August 2004

Third Edition: Second Printing, May 2005

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "Runabout" and "GR" are trademarks

of Genie Industries.

These machines comply with

ANSI/SIA92.6-1999.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Legend ....................................................................... 9

Controls .................................................................... 10

Pre-operationInspection ........................................... 12

Maintenance ............................................................. 14

Function Tests .......................................................... 16

WorkplaceInspection ................................................ 20

OperatingInstructions ............................................... 21

Transport and Lifting Instructions .............................. 26

Decals ...................................................................... 28

Specifications ........................................................... 36

Internet: http://www.genielift.com

e-mail: [email protected]

Operator's Manual

Third Edition • Second Printing

Part No. 97773 GR-12 • GR-15 • GR-20 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual Third Edition • Second Printing

2 GR-12 • GR-15 • GR-20 Part No. 97773

Tip-over Hazards

Occupants, equipment and materials must not

exceed the maximum platform capacity or the

maximum capacity of the platform extension.

Weight in trays and in each bike rack is part of the

total platform load.

Maximum capacity - GR-12 and GR-15

Standard platform

Platform without extension 500 lbs 227 kg

Platform retracted 500 lbs 227 kg

Platform extended - Platform only 250 lbs 113 kg

Platform extended - Extension only 250 lbs 113 kg

Work station tray (option) 50 lbs 22 kg

Parcel tray (option) 150 lbs 68 kg

Maximum occupants 1

Stock Picker platform

Platform capacity 500 lbs 227 kg

Adjustable work station tray 150 lbs 45 kg

Parcel tray (option) 150 lbs 68 kg

Bike rack (option) (each) 45 lbs 20 kg

Maximum occupants 1

AWP and fiberglass platform 350 lbs 159 kg

Maximum occupants 1

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

500 lbs / 227 kg Extension only

250 lbs / 113 kg

Platform only

250 lbs / 113 kg

Operator's Manual

Third Edition • Second Printing

Part No. 97773 GR-12 • GR-15 • GR-20 3

SAFETY RULES

Do not raise the platform unless the machine is on

a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds only when the machine is on

a slope.

If the tilt alarm sounds:

Lower the platform immediately. Move the machine

to a firm, level surface. If the tilt alarm sounds

when the platform is raised, use extreme caution to

lower the platform.

Do not alter or disable the limit switches.

Do not drive over 0.5 mph / 0.8 km/h with the

platform raised.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not drive the machine on a slope that exceeds

the slope and side slope rating of the

machine.Slope rating applies to machines in the

stowed position.

Maximum slope rating, stowed position 30% (17°)

Maximum side slope rating,

stowed position 30% (17°)

Note: Slope rating is subject to ground conditions

and adequate traction.

Maximum capacity - GR-20

Standard platform

Platform without extension 350 lbs 159 kg

Platform retracted 350 lbs 159 kg

Platform extended - Platform only 100 lbs 45 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants 1

Stock Picker platform

Platform capacity 350 lbs 159 kg

Adjustable work station tray 150 lbs 45 kg

Bike rack (option) (each) 45 lbs 20 kg

Maximum occupants 1

AWP and fiberglass platform 350 lbs 159 kg

Maximum occupants 1

350 lbs / 159 kg Extension only

250 lbs / 113 kg

Platform only

100 lbs / 45 kg

Operator's Manual Third Edition • Second Printing

4 GR-12 • GR-15 • GR-20 Part No. 97773

SAFETY RULES

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

ground controls.

Do not push off or pull toward any object outside of

the platform.

Maximum allowable

side force

ANSI/CSA

100 lbs / 445 N

Maximum allowable

manual force

AUS

45 lbs / 200 N

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s) in the platform.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not modify or alter an aerial work platform

without prior written permission from the

manufacturer. Mounting attachments for holding

tools or other materials onto the platform, toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not raise the mast when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when the plaform is raised, lower

the platform and do not continue to operate the

machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Do not drive the machine on or near uneven terrain,

unstable surfaces or other hazardous conditions

with the platform raised.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not use the machine on a moving or mobile

surface or vehicle.

Do not place or attach fixed or overhanging loads to

any part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Be sure all tires are in good condition, castle nuts

are properly tightened and cotter pins are properly

installed.

Operator's Manual

Third Edition • Second Printing

Part No. 97773 GR-12 • GR-15 • GR-20 5

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 62 pounds / 28 kg.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Fall Hazards

The guard rail system provides fall protection. If

occupants of the platform are required to wear

personal fall protection equipment (PFPE) due to

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’s instructions and applicable

governmental requirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform mid-rail bar or close the platform

entry gate before operating.

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or

operating.

Be aware of the extended platform position when

moving the machine.

Operators must comply with employer, job site and

governmental rules regarding use of personal

protective quipment.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazards when grasping the

platform guard rail.

Observe and use the color-coded direction arrows

on the platform controls and platform decal plate for

drive and steer functions.

No stunt driving or horseplay while operating a

machine.

SAFETY RULES

Operator's Manual Third Edition • Second Printing

6 GR-12 • GR-15 • GR-20 Part No. 97773

SAFETY RULES

Do not lower the platform unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a machine in the path of any crane

or moving overhead machinery unless the controls

of the crane have been locked out and/or

precautions have been taken to prevent any

potential collision.

Crushing Hazard

Use common sense and planning when operating

the machine with the controller from the ground.

Maintain safe distances between the operator, the

machine and fixed objects.

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not operate the machine or charge the battery in

hazardous locations or locations where potentially

flammable or explosive gases or particles may be

present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Improper contact with components under any cover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operation inspection. All compartments must

remain closed and secured during operation.

Operator's Manual

Third Edition • Second Printing

Part No. 97773 GR-12 • GR-15 • GR-20 7

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Do not expose the batteries or the charger to

water or rain during charging.

Explosion Hazards

Keep sparks, flames

and lighted tobacco

away from batteries.

Batteries emit an

explosive gas.

The battery tray should

remain open during the

entire charging cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazard

Do not use any battery charger greater than 24V to

charge the batteries.

Electrocution Hazards

Connect the battery charger to a

grounded, AC 3-wire electrical

outlet only.

Inspect daily for damaged cord,

cables and wires. Replace

damaged items before

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 62 pounds / 28 kg.

Lifting Hazard

Use the appropriate number of people and proper

lifting techniques when lifting batteries.

SAFETY RULES

Operator's Manual Third Edition • Second Printing

8 GR-12 • GR-15 • GR-20 Part No. 97773

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

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