Genie Z-45/25 Manuale utente

PartNo.82943

CribbingInstructions First Edition • Fifth Printing

Important

Plywood cribbing may be used to provide a level

surface for safe boom operation. This instruction

manual contains specifications for site constructed

cribbing that, when used as instructed, may be

consideredfirmandlevelground.Cribbingmaybeused

to bring a workplace surface to within the safe limits for

aerialliftoperationasdescribed in the operator's

manual.

Read,understandandobeythesafetyandoperating

instructionscontainedintheOperator's Manual for each

machine.

Contents

Page

Safety Rules .............................................................. 1

ConstructionSpecifications........................................ 2

WorkplaceInspection................................................. 4

Instructions for Use.................................................... 5

First Edition: Fifth Printing, December 2012

"Genie" is a registered trademark

of Terex South Dakota in the U.S.A. and many

other countries.

Printed on recycled paper

Printed in U.S.A.

Approved Models

S-40 Z-45/25

S-45 Z-45/25J

S-60 Z-45/25 RT

S-60HC Z-45/25J RT

S-60X Z-51/30J

S-60TRAX Z-60/34

S-65 Z-80/60

S-65TRAX Z-34/22 IC

S-80

S-80X

S-85

Approvedmodelsmustbeequippedwith

pneumatic tires, foam-filled tires, or

TRAX.

PartNo.82943 1

First Edition • Fifth Printing CribbingInstructions

Safety Rules

Danger

Failure to read, understand and

obey all warnings and instructions

provided in this manual and the

appropriate operator's manual will

result in death or serious injury.

Use of plywood cribbing to

provide a level surface for safe

aerial lift operation is authorized

by Genie only if the following

safety rules and requirements

are followed:

Do not use cribbing that is not built to the

specifications outlined in this manual.

Operators must be trained in the safe use of aerial

lifts on cribbing, using the information contained in

this manual.

Do not use on booms over 85 feet (maximum

platformheight).

Do not use on any aerial equipment other than the

modelsapprovedin this manual.

Do not use on a surface that is not firm (capable of

supportingtheweight of themachinewithout

cribbing).

Do not use on a slope greater than 6° (10%).

Do not raise the platform unless the machine is

level.

Do not drive the machine on cribbing with the

platformraised.

Do not use cribbing over a hole, depression or

bumpin the supporting surface.

Machines must be equipped with a lock-out switch

that disables the drive function when the platform is

elevated. NOTE: If the machine does not have a

lock-out switch, contact your Genie dealer to order

a switch installation kit.

Do not raise the platform when wind speeds may

exceed15 mph.

2PartNo.82943

First Edition • Fifth PrintingCribbingInstructions

Construction Specifications

The specifications on this page are for cribbing

undermachineswith wheels. For machines with

tracks, see the specifications on the following

page.

• Cribbing is to be constructed of APA certified

plywoodsheets.

• Each plywood sheet must be a minimum of

3/4inch thick.

• Each plywood sheet must be a minimum of

24 inches by 24 inches.

• Plywood sheets must be layered together with a

minimum of 24 inches of overlap for joints.

• Layers are to be secured with 6D ring shank

nails, placed a minimum of 8 inches OC edge

and 12 inches OC face. Use 8d ring shank nails

for plywood over 11/8inches thick.

• Each end of the cribbing is to have a ramp or a

chock that extends the full width of the cribbing.

The chock must be a minimum of 6 inches by 6

inches.

• Ramps are to be constructed in a series of

steps. Each step shall be a minimum of 12

incheslong.

• The maximum total ramp height shall not

exceed 8 inches.

• Make sure that machine wheels have a 24 inch

long surface to rest on when the platform is

raised.

• Cribbing must not be constructed to accomodate

turns or curves.

• Cribbing must be constructed so that no

machine tire is more than 8 inches off the

ground at any time.

• Do not drive both front and rear wheels onto the

cribbing. Only one set of wheels should rest on

the cribbing. The other set of wheels needs to

remainonsolidground.

6° (10%) max.

PartNo.82943 3

First Edition • Fifth Printing CribbingInstructions

Construction Specifications

The specifications on this page are for cribbing

under machines with tracks. For machines with

wheels, see the specifications on the previous

page.

• Cribbing is to be constructed of APA certified

plywoodsheets.

• Each plywood sheet must be a minimum of

3/4inch thick.

• Each plywood sheet must be a minimum of

30 inches wide by 24 inches long.

• Plywood sheets must be layered together with a

minimum of 24 inches of overlap for joints.

• Layers are to be secured with 6D ring shank

nails, placed a minimum of 8 inches OC edge

and 12 inches OC face. Use 8d ring shank nails

for plywood over 11/8inches thick.

• Each end of the cribbing is to have a ramp or a

chock that extends the full width of the cribbing.

The chock must be a minimum of 6 inches by 6

inches.

• Ramps are to be constructed in a series of

steps. Each step shall be a minimum of 12

incheslong.

• The maximum total ramp height shall not

exceed 8 inches.

• Make sure that the tracks have a 62 inch long

surface to rest on when the platform is raised.

• Cribbing must not be constructed to accomodate

turns or curves.

• Cribbing must be constructed so that no track is

more than 8 inches off the ground at any time.

• Do not drive both front and rear tracks onto the

cribbing. Only one set of tracks should rest on

the cribbing. The other set of tracks needs to

remainonsolidground.

6° (10%) max.

4PartNo.82943

First Edition • Fifth PrintingCribbingInstructions

Workplace Inspection

Observe and Obey:

Read,understandandobeythe instructionsand

hazards in the Workplace Inspection section of the

operator'smanualonyourmachine.

Conductaworkplaceinspectionpriorto

constructing and using cribbing to determine if the

site is suitable for safe machine operation.

The workplace must be inspected before each use

to determine if any changes have occurred that

could affect the safe operation of the machine.

Beawareofandavoidthefollowinghazardous

situationswhenusingcribbing:

• unstable surfaces that could shift under cribbing

• surfacesthat cannot supportthe cribbing (refer

to the floor loading specifications in the

operator'smanual)

• slippery surfaces that could cause cribbing to

slide or skid

• sloped surfaces of greater than 6°

• drop-offsorholes

• raisedground

PartNo.82943 5

First Edition • Fifth Printing CribbingInstructions

Instructions For Use

OperatingInstructions

1 Make sure you are properly trained in the use of

aerial lifts on cribbing, using the information

providedin this manual.

2 Make sure the Genie aerial lift has been

modified with a lock-out switch that disables the

drive function. This switch will be located on the

groundcontrolpanelandlabeledwith apatch

(partnumber97549).NOTE:Ifthemachine

does not have a lock-out switch, contact your

Genie dealer to order a switch installation kit.

Note: Z-80/60 machines will not have a lock-out

switch. Use the operating software and follow the

Drive Disable Instructions to disable the drive

function while lifting.

3 Place the cribbing on a surface that complies

with the requirements of this manual and the

illustrationsbelow.

4 With the machine in the stowed position, drive

onto the cribbing. One set of wheels or tracks

mustremainontheground.

5 Be sure the base of the machine is level on the

cribbing.

6 Move the drive disable switch on the ground

control panel to lock out the drive function (all

machinesexceptZ-80/60).

7 Operate the boom functions according to the

instructionsintheappropriateoperator's

manual.

DriveDisableInstructionsforZ-80/60

1 At the ground controls, turn the key switch to

the off position.

2 Press and hold the enter button and turn

the key switch to ground control.

3 When the system beeps, release the enter

buttonandpress

4 Pressthedownarrowbuttonrepeatedly

until the LED screen displays LIFT/DRIVE

OPTION NO CO.

5 Press the plus button to scroll through the

options until DCONS is displayed. Press the enter

button.

6 Press the down arrow button until EXIT?NO is

displayed.

7 Press the plus button until YES is displayed.

Pressenter.

8 To return to normal drive function, repeat steps

1through 3. Press thedown arrow button

repeatedly until the LED screen displays

LIFT/DRIVEOPTIONDCONS.

9 Press the minus button until NO CO is displayed.

Press the enter button.

10 Press the down arrow button until EXIT?NO is

displayed.

11 Press the plus button until YES is displayed.

Pressenter.

6° (10%) max.

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