Genie S-105 Manuale utente

Operator’s Manual

with Maintenance Information

Third Edition

Second Printing

Part No. 1000255

Operator's Manual Third Edition • Second Printing

S-100 • S-105 • S-120 • S-125 PartNo.1000255

First Edition: January 2001

Second Edition: Second Printing, August 2004

Third Edition: Second Printing, August 2006

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "S" is a trademark of Genie Industries.

These machines comply with

ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobey thesesafety rulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents Page

Safety Rules .............................................................. 1

Legend ....................................................................... 7

Controls ..................................................................... 8

Pre-operationInspection ........................................... 11

Maintenance ............................................................. 13

Function Tests.......................................................... 16

WorkplaceInspection................................................ 22

OperatingInstructions............................................... 23

Transportand LiftingInstructions .............................. 29

Decals ...................................................................... 32

Specifications ........................................................... 36

Internet:http://www.genielift.com

E-mail:[email protected]

Operator's ManualThird Edition • Second Printing

PartNo.1000255 S-100 • S-105 • S-120 • S-125 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the above principle

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructions andsafetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youareproperlytrainedtosafelyoperate the

machine.

Operator's Manual Third Edition • Second Printing

2 S-100 • S-105 • S-120 • S-125 PartNo.1000255

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines. Personnel onthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not use the machine as a ground for welding

unless the machine is equipped with the weld line

to platform option and it is properly connected.

Tip-over Hazards

Occupants,equipmentand materialsshall not

exceed the maximum platform capacity.

Maximum platform capacity

S-100 750 lbs 340 kg

S-105 500 lbs 227 kg

S-120 750 lbs 340 kg

S-125 500 lbs 227 kg

Maximum occupants 2

The weight of options and accessories, such as

pipecradles, panelcradlesand welders,willreduce

the rated platform capacity and must be factored

into the total platform load. See the decals on the

options.

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

Operator's ManualThird Edition • Second Printing

PartNo.1000255 S-100 • S-105 • S-120 • S-125 3

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform. If the tilt alarm

sounds when the platform is raised, use extreme

caution to retract the boom and lower the platform.

Donotrotate theboom while lowering.Move the

machine to a firm, level surface before raising the

platform.

Do not use the platform controls to free a platform

thatis caught,snaggedorotherwiseprevented

from normal motion by an adjacent structure. All

personnelmust beremoved fromthe platform

before attempting to free the platform using the

groundcontrols.

Do not raise the boom when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when the boom is raised, lower

the boom and do not continue to operate the

machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in stowed position across uneven

terrain,debris,unstableorslippery surfacesand

nearholesanddrop-offs.

Donotdrivethemachine onor nearuneven terrain,

unstablesurfacesor otherhazardous conditions

withthe boomraised orextended.

Do not drive the machine on a slope that exceeds

the maximum uphill, downhill or side slope rating of

the machine. Slope rating applies to machines in

thestowed position

Maximum slope rating, stowed position

Counterweight uphill 40% (22°)

Counterweight downhill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions

andadequatetraction.

Do not alter or disable the limit switches.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable side

force - ANSI & CSA

150 lb / 667 N

Maximum allowable

manual force - CE &

Australia

90 lbs / 400 N

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

SAFETY RULES

Operator's Manual Third Edition • Second Printing

4 S-100 • S-105 • S-120 • S-125 PartNo.1000255

Do not modify or alter an aerial work platform

withoutprior writtenpermissionfromthe

manufacturer.Mountingattachmentsforholding

toolsorother materialsonto theplatform,toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition and lug nuts

areproperlytightened.

Fall Hazards

Occupants must wear a

safety belt or harness in

accordancewith

governmentalregulations.

Attach the lanyard to the

anchoragepointprovidedin

theplatform.

SAFETY RULES

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beawareof theboom positionand tailswingwhen

rotatingtheturntable.

Checkthe workarea foroverheadobstructionsor

otherpossiblehazards.

Beawareof crushinghazardswhengrasping the

platformguardrail.

Operator's ManualThird Edition • Second Printing

PartNo.1000255 S-100 • S-105 • S-120 • S-125 5

SAFETY RULES

Component Damage Hazards

Do not use any battery or charger greater than 12V

tojump-start theengine.

Do not use the machine as a ground for welding.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleumgas (LPG),gasoline, dieselfuel orother

explosive substances.

Donot refuelthe machinewith theengine running.

Refuel the machine and charge the battery only in

anopen, well-ventilatedareaaway fromsparks,

flames and lighted tobacco.

Donot operatethe machinein hazardouslocations

orlocationswherepotentially flammableor

explosive gases or particles may be present.

Donot sprayetherintoenginesequipped withglow

plugs.

Damaged Machine Hazards

Donot usea damagedor malfunctioningmachine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besure allmaintenance hasbeen performedas

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the operator's, safety and responsibilities

manualsarecomplete, legibleand inthe storage

containerlocated onthe platform.

Observe and use the circle and square markings

andthecolor-codeddirection arrowsontheplatform

controls and drive chassis for drive and steer

functions.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

Nostunt drivingor horseplaywhileoperating a

machine.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

outand/or precautionshave beentaken toprevent

any potential collision.

Do not lower the boom unless the area below is

clearof personnelandobstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Operator's Manual Third Edition • Second Printing

6 S-100 • S-105 • S-120 • S-125 PartNo.1000255

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/orburnskin.

Alwaysoperate themachineinawell-ventilated

areatoavoidcarbonmonoxidepoisoning.

Donotoperate themachine unlessthesecondary

extend cylinder cover is properly installed.

Impropercontact withcomponentsunderanycover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access by

theoperator isonlyadvised whenperforminga pre-

operation inspection. All compartments must

remainclosedandsecuredduringoperation.

Weld Line to Platform Safety

Read,understandandobeyallwarningsand

instructionsprovidedwiththeweldingpower unit.

Do not connect weld leads or cables unless the

welding power unit is turned off at the platform

controls.

Donot operateunless theweld cablesare properly

connected.

Connect the positive lead to the twist-lock

connectorat theturntable andplatform.

Clamp the negative lead to the ground post at the

turntableandplatform.

Operator's ManualThird Edition • Second Printing

PartNo.1000255 S-100 • S-105 • S-120 • S-125 7

1 Circle-endtire(yellowarrow)

2 Square-endtire(bluearrow)

3 Groundcontrols

4 Boom

5 Platformcontrols

6 Platform

7 Jibboom(S-105andS-125)

8 Lanyardanchoragepoint

9 Slidingmid-rail

10 Manualstoragecontainer

11 Foot switch

Legend

Operator's Manual Third Edition • Second Printing

8 S-100 • S-105 • S-120 • S-125 PartNo.1000255

12 Engine idle (rpm) select

button with indicator lights:

· Rabbit & Foot Switch: foot

switch activated high idle

· Turtle: low idle

· Rabbit: high idle

13 Gasoline/LPG models:

Gasoline/LPG select

button with indicator lights

14 Fault indicator light

15 Low fuel indicator light

16 Check engine indicator light

Platform Control Panel

1 Platform rotate switch

2 Platform level switch

3 Platform Not Level indicator

light

4 Machine Not Level indicator

light

5 Retract Boom indicator light

6 Raise Boom indicator light

7 Horn button

8 Generator button with

indicator light (option)

265 7 8 910

2425262728

9 Auxiliary power button with

indicator light

10 Diesel models: Glow plug

button with indicator light

Gasoline/LPG models:

Choke button with indicator

light

11 Engine start button with

indicator light

Controls

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