Genie Super-Straddle Manuale utente

Operator's Manual Second Edition • First Printing

Super-Straddle PartNo.133409

Second Edition: First Printing, December 2008

"Genie" is a registered trademarks of

Genie Industries in the U.S.A. and many other

countries.

These machines comply with

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobey thesesafety rulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Introduction ................................................................ 1

Symbols and Hazard Pictorials Definitions................. 3

GeneralSafety........................................................... 4

Work Area Safety....................................................... 5

Assembly and Disassembly....................................... 7

Legend ....................................................................... 9

Inspections ............................................................... 10

OperatingInstructions............................................... 20

Specifications ........................................................... 23

Internet:http://www.genielift.com

e-mail:[email protected]

Operator's Manual

Second Edition • First Printing

PartNo.133409 Super-Straddle 1

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructionsand safetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properlytrained tosafely operate the

machine.

Owners, Users and Operators:

Genieappreciates your choiceof our machinefor

yourapplication. Ournumber onepriority is user

safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to

safety if you, as the equipment users and

operators:

1 Comply with employer, job site and

governmentalrules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use goodsafe work practices ina

commonsenseway.

4 Onlyhavetrained/certifiedoperators,directed

byinformedandknowledgeablesupervision,

runningthemachine.

If there is anything in this manual that is not clear

orwhich youbelieve should be added, please

Internet:www.genielift.com

E-mail:[email protected]

Operator's Manual Second Edition • First Printing

2 Super-Straddle PartNo.133409

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to an

aerial work site.

The winch on the Super Straddle is only intended to

lift the Genie AWP to the appropriate height. It is

not intended to lift people.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-basedcleanersbecausetheymaydamage

the safety sign material.

Hazard Classification

Genie uses symbols, color coding and signal words

to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicatesapropertydamage

message.

Red

Orange

Yellow

Blue

Operator's Manual

Second Edition • First Printing

PartNo.133409 Super-Straddle 3

Symbol and Hazard Pictorials Definitions

Readthe

operator’smanual. Tip-overHazard Insertretaining

pins. Tip-overHazard Insertoutriggers.

Baseframe Telescopingbase

frame

Crushhazard Keepawayfrom

movingparts. Straddle socket

plug

Maximumwind

speed.

Pull gray tab to

releasepin. Outriggerload

0 m/

sec

IndoorUseOnly

Operator's Manual Second Edition • First Printing

4 Super-Straddle PartNo.133409

Safety signs and locations

Decals with symbols

General Safety

82487

133391

133396

133390

133389

133397

133396

133390

133389

133397

82487

133390

133396

133391

133404

82487

133389 A

Operator's Manual

Second Edition • First Printing

PartNo.133409 Super-Straddle 5

Tip-over Hazards

Do not use the Super-Straddle except with a Genie

AWP.

Do not use on a sloping surface unless all four

swivel casters are locked in a position crossing the

slopeandtheirbrakes are applied.

DonotoperatetheSuper-Straddle unless allfour

GenieAWPoutriggers areproperlyinstalled in the

Super-Straddle base, screw jack pads are in firm

contact with the ground and the straddle platform is

level.

Do not operate the machine unless all retaining pins

areproperlyinstalled.

DonotoperatetheSuper-Straddle,oradjustor

removeoutriggers when theplatform is occupiedor

elevated.

Do not operate the machine on a slope unless it is

positionedwith thelength runningwith theslope

and the straddle platform is level.

Do not move or operate the machine on stairs.

Donot usethe Genie SuperStraddle outdoors.

When raising the AWP platform, follow the ratings

for allowable side force and number of occupants in

theGenieAWPoperator’smanual.

SomeGenieAWPoutriggersareratedforoutdoor

use. When using these outriggers with the

Super-Straddle,theSuper-Straddlemustonlybe

usedindoors.

Collision Hazards

Beawareofoverhead obstructions.The

Super-Straddleadds 1.2 mto theworking

height of the Genie AWP being used.

Crushing Hazards

Keephands away fromend frame plates and

movingpartswhenloweringtheSuper-Straddle.

Electrocution Hazards

TheSuper-Straddle isnot electricallyinsulated and

neither by itself or together with the Genie AWP

will not provide protection from contact with or

proximity to electrical current.

Work Area Safety

Operator's Manual Second Edition • First Printing

6 Super-Straddle PartNo.133409

Damaged Machine Hazards

Donot usea damaged ormalfunctioning machine.

Do not use the machine if either winch cable is

worn,frayed orkinked.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besure allmaintenance hasbeen performed as

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the Genie AWP operator’s, safety, and

responsibilitiesmanualsarecomplete,legibleand

in the storage container located on the AWP

platform.

BesuretheSuper-Straddleoperator’smanualis

complete,legible andin the storagecontainer

locatedontheSuper-Straddle.

Maintainproperlubrication onthewinches.Do not

allow oil or grease on the braking surfaces.

Work Area Safety

Operator's Manual

Second Edition • First Printing

PartNo.133409 Super-Straddle 7

Assembly and Disassembly

TomovetheSuper-Straddlethroughadoorwayor

to set it up after shipping, follow these instructions.

AssembleordisassembletheSuper-Straddle

only on a firm, level surface.

Twopeoplearerequiredtosafelymaneuverand

supporttheSuper-Straddlecomponentsthrough

thisprocedure.

DonotallowSuper-Straddlecomponentsto

drop.

Assembly

1 Apply the caster brakes. Set the caster swivel

locks parallel to the straddle platform tubes.

2 Both winch cables must be fully lowered.

3 Be sure that the telescoping tubes are inserted

and pinned to the same length in the straddle

platform.

4 Movethe end frame

markedBaseFrame

(refer to decal on base

frame) to the end of

thestraddleplatform

nearest the cross

member.

5 Oneperson mustsupport theend frame while

the other attaches it to the straddle platform.

Thewinch handle should point awayfrom the

machine.

6 Position the wear pads and attach each one with

the supplied bolts, washers and wing nuts.

7 Movethe end frame

markedTelescoping

BaseFrame(refer to

decalontelescoping

base frame) to the

other end of the

straddleplatformand

repeat steps 5 and 6.

8 Make sure all wing nuts are tight.

9 Connect the electrical cords.

telescopingtube

wingnutand

washer

boltandwasher

endframe

wearpad

Assembly and Disassembly

133405 A

133406 A

Operator's Manual Second Edition • First Printing

8 Super-Straddle PartNo.133409

Assembly and Disassembly

Disassembly

1 Apply the caster brakes. Set the caster swivel

locks parallel to the straddle platform tubes.

2 The straddle platform must be fully lowered.

3 Disconnect the electrical cables.

4 Select an end. While one person supports the

end frame, the other can remove the bolts and

wear pads, and then they can carefully set the

straddle platform on the ground. Set the end

frameaside.

5 Repeat step 3 for the opposite end frame.

6 Keep the bolts, washers, wing nuts and wear

padstogether.

Passing Through Doorways

1 Completethedisassemblyprocedure.

2 Release the caster brakes and carefully roll

eachend frame throughthe doorwaytothe

assemblyarea.

3 Remove the telescoping tubes from the straddle

platform and carry them to the assembly area.

4 Two people should carefully lift the straddle

platform onto its side casters and roll it through

thedoorway.

5 Followtheassemblyprocedure.

telescopingtube

wingnutand

washer

boltandwasher

endframe

wearpad

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