Genie GS-3384 Manuale utente

Operator’s Manual

with Maintenance Information

Second Edition

Third Printing

Part No. 82828

CE Models

Genie GS-3384 and GS-3390 and GS-4390 and GS-5390 Part No.82828

Operator's Manual Second Edition • Third Printing

First Edition: First Printing, January 2002

Second Edition: Third Printing, March 2008

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "GS" is a trademark of Genie

Industries.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, please call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Legend ....................................................................... 8

Controls ..................................................................... 9

Pre-operation Inspection ........................................... 11

Maintenance ............................................................. 13

Function Tests .......................................................... 16

Workplace Inspection ................................................ 20

Operating Instructions ............................................... 21

Transport and Lifting Instructions .............................. 25

Decals ...................................................................... 28

Specifications ........................................................... 30

Internet: http://www.genielift.com

e-mail: [email protected]

Part No.82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 1

Operator's Manual

Second Edition • Third Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

2 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 Part No.82828

Operator's Manual Second Edition • Third Printing

Tip-over Hazards

Occupants, equipment and materials must not

exceed the maximum platform capacity.

Machines without capacity indicator

Maximum capacity

GS-3384 and GS-3390 1134 kg

GS-4390 680 kg

GS-4390 with extra capacity option 816 kg

GS-5390 680 kg

Maximum occupants

GS-3384 and GS-3390 7

GS-4390 7

GS-4390 with extra capacity option 7

GS-5390 4

Machines with capacity indicator

The maximum capacity varies with the height of the

platform.

Maximum capacity - GS-3384 and GS-3390

Maximum occupants 7

Height of Platform Maximum Capacity

10.1 m 1134 kg

8 m 1505 kg

6 m 1878 kg

4 m 1505 kg

2 m 1134 kg

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Meters

0 to 300V Avoid Contact

300V to 50KV 3.05

50KV to 200KV 4.60

200KV to 350KV 6.10

350KV to 500KV 7.62

500KV to 750KV 10.67

750KV to 1000KV 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Part No.82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 3

Operator's Manual

Second Edition • Third Printing

SAFETY RULES

Do not alter or disable the limit switches.

Do not drive over 1.1 km/h with the platform raised.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

ground controls.

Do not raise the platform unless the machine is on

a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis and in the

platform when the machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower the

platform.

Maximum capacity - GS-4390

Maximum occupants 7

Height of Platform Maximum Capacity

13.1 m 680 kg

10.6 m 984 kg

8 m 1286 kg

5.4 m 984 kg

2.9 m 680 kg

Maximum capacity - GS-4390

with extra capacity option

Maximum occupants 7

Height of Platform Maximum Capacity

13.1 m 816 kg

10.6 m 1118 kg

8 m 1421 kg

5.4 m 1118 kg

2.9 m 816 kg

Maximum capacity - GS-5390

Maximum occupants 4

Height of Platform Maximum Capacity

16.2 m 680 kg

12.8 m 1046 kg

9.4 m 1410 kg

5.9 m 1046 kg

2.5 m 680 kg

4 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 Part No.82828

Operator's Manual Second Edition • Third Printing

SAFETY RULES

Do not modify or alter an aerial work platform

without prior written permission from the

manufacturer. Mounting attachments for holding

tools or other materials onto the platform, toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not place or attach fixed or overhanging loads to

any part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, air-filled tires

are properly inflated and lug nuts are properly

tightened.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Do not drive the machine on or near uneven terrain,

unstable surfaces or other hazardous conditions

with the platform raised.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not push off or pull

toward any object outside

of the platform.

Maximum allowable

manual force

400 N

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s) in the platform.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Part No.82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 5

Operator's Manual

Second Edition • Third Printing

Fall Hazards

The guardrail system provides fall protection. If

occupant(s) of the platform are required to wear

personal fall protection equipment (PFPE) due to

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’s instructions and applicable

governmental requirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Close the entry gate before operating.

Do not operate the machine unless the guard rails

are properly installed and the entry is secured for

operation.

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or operating.

Be aware of extended platform position(s) when

moving the machine.

Operators must comply with employer, job site and

governmental rules regarding use of personal

protective equipment.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazards when grasping the

platform guard rail.

Observe and use color-coded direction arrows on

the platform controls and platform decal plate for

drive and steer functions.

Do not operate a machine in the path of any crane

or moving overhead machinery unless the controls

of the crane have been locked out and/or

precautions have been taken to prevent any

potential collision.

No stunt driving or horseplay while operating a

machine.

SAFETY RULES

6 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 Part No.82828

Operator's Manual Second Edition • Third Printing

SAFETY RULES

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate Genie

service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located in the platform.

Crushing Hazards

Keep hands and limbs out of scissors.

Use common sense and planning when operating

the machine with the controller from the ground.

Maintain safe distances between the operator, the

machine and fixed objects.

Maintain a firm grasp on the platform rail when

removing the rail pins. Do not allow the platform

guard rails to fall.

Bodily Injury Hazard

Always operate the machine in a well-ventilated

area to avoid carbon monoxide poisoning.

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Improper contact with components under any cover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operation inspection. All compartments must

remain closed and secured during operation.

Do not lower the platform unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Component Damage Hazards

Do not use any battery or charger greater than

12V to jump-start the engine.

Do not use the machine as a ground for welding.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleum gas (LPG), gasoline, diesel fuel or other

explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in

an open, well-ventilated area away from sparks,

flames and lighted tobacco.

Do not operate the machine in hazardous locations

or locations where potentially flammable or

explosive gases or particles may be present.

Do not spray ether into engines equipped with glow

plugs.

Part No.82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 7

Operator's Manual

Second Edition • Third Printing

SAFETY RULES

Outrigger Safety

Tip-over Hazards

Do not lower the outriggers unless the machine is

on a firm surface. Avoid drop-offs, holes, unstable

or slippery surfaces and other possible hazardous

conditions.

When the auto level function is not being used and

the outriggers are being lowered individually, the

steer-end outriggers must be lowered first.

Do not raise the platform unless the machine is

level. Do not set the machine up on a surface

where it cannot be leveled using only the

outriggers.

Do not raise the platform unless all four outriggers

are properly lowered, the footpads are in firm

contact with the ground and the machine is level.

Do not adjust the outriggers while the platform is

raised.

Do not drive while the outriggers are lowered.

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

8 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 Part No.82828

Operator's Manual Second Edition • Third Printing

Legend

1 Lanyard anchorage point

2 GFCI outlet

3 Platform controls

4 Platform entry gate

5 Platform extension lock

handle

6 Platform guard rails

7 Manual storage container

8 Platform extension

9 Outrigger housing (if

equipped)

10 Outrigger footpad (if

equipped)

11 Ground controls with LCD

readout screen

12 Tilt alarm (behind ground

control panel)

13 Entry ladder

14 Steer tire

15 LPG tank

16 Fuel tank (behind cover)

17 Non-steer tire

18 Hydraulic tank (behind cover)

19 Power to platform (hidden

from view)

20 Safety arm (hidden from view)

21 Capacity indicator (if equipped)

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