Genie Z-45J Manuale utente

Operator's Manual

Serial Number Range

Z®-45J

from Z4525F-62000

ANSI/CSA

North America

South America

Asia

DC Power

Bi-Energy Power

with

Maintenance

Information

Original Instructions

Fifth Edition

First Printing

Part No. 1297032GT

Operator's Manual Fifth Edition • First Printing 
 
 
 
 Z®-45J DC • Z®-45J Bi-Energy Part No. 1297032GT 
 
 
Front Matter 
 Contents 
Introduction ............................................................1
Symbol and Hazard Pictorials Definitions..............7
General Safety.................................................... 10 
Personal Safety................................................... 18 
Work Area Safety................................................ 19 
Legend................................................................ 28 
Controls............................................................... 29 
Inspections.......................................................... 36 
Operating Instructions......................................... 54 
Transport and Lifting Instructions ....................... 63 
Maintenance ....................................................... 66 
Specifications...................................................... 69 
 
Copyright © 1999 Terex Corporation 
Fifth Edition: First Printing, April 2020 
Genie and "Z" are registered trademarks of Terex South 
Dakota, Inc. in the U.S.A. and many other countries. 
These machines comply with 
ANSI/SAIA A92.20 
CAN/CSA B354.6 
 

Fifth Edition • First Printing Operator's Manual

Introduction

Part No. 1297032GT Z®-45J DC • Z®-45J Bi-Energy 1

Introduction

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Serial number stamped

on chassis

Serial label

(located under cover)

Intended Use and Familiarization

Guide

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site. Before operating the machine, it’s

the operator’s responsibility to read and

understand this familiarization guide.

Each person must be trained to operate a

Mobile Elevating Work Platform (MEWP).

Familiarization with the MEWP must be given

to each person who is authorized, competent

and trained.

Only trained and authorized personnel should

be permitted to operate the machine.

The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the

Operator’s Manual.

The Operator’s Manual is located in the

manual storage container, at the platform.

For specific product applications, see

Contacting The Manufacturer.

Operator's Manual Fifth Edition • First Printing

Introduction

2Z®-45J DC • Z®-45J Bi-Energy Part No. 1297032GT

Platform controls symbology and related

machine movement:

Platform level

Platform rotate

Jib boom up/down

Primary boom up/down

Turntable rotate

Primary boom extend/retract

Secondary boom up/down

Drive forward/reverse

Steer right/left

Fifth Edition • First Printing Operator's Manual

Introduction

Part No. 1297032GT Z®-45J DC • Z®-45J Bi-Energy 3

Ground controls symbology and related

machine movement:

Platform level

Platform rotate

Jib boom up/down

Primary boom up/down

Turntable rotate

Primary boom extend/retract

Secondary boom up/down

Sequential functions and movement:

Drive and steer.

Interlocked functions:

Elevated drive speed.

Elevated drive in an off-level condition.

Drive enable when the boom is rotated past the

non-steer wheels.

All platform and ground controls.

Limitations of use:

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site.

Do not elevate the platform unless the machine

is on firm level ground.

Stability enhancing means:

Foam filled tires

Restricted operating envelope:

500 lbs/227 kg platform capacity.

Operator's Manual Fifth Edition • First Printing

Introduction

4Z®-45J DC • Z®-45J Bi-Energy Part No. 1297032GT

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used by

Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register

your machine and keep your contact information

up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

To view any open bulletins for your machine, visit

us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Fifth Edition • First Printing Operator's Manual

Introduction

Part No. 1297032GT Z®-45J DC • Z®-45J Bi-Energy 5

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety rules—

safety and operator’s manuals and machine

decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may

damage the safety sign material.

Operator's Manual Fifth Edition • First Printing

Introduction

6Z®-45J DC • Z®-45J Bi-Energy Part No. 1297032GT

Hazard Classification

Decals on this machine use symbols, color coding,

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Fifth Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1297032GT Z®-45J DC • Z®-45J Bi-Energy 7

Symbol and Hazard Pict orials Definitions

Fire hazard

Explosion hazard

Do not use ether or

other high energy

starting aids on

machines equipped

with glow plugs.

No smoking.

No flame.

Stop engine.

Fire extinguisher

No smoking

Explosion hazard

Electrocution hazard

Maintain required

clearance

Tip-over hazard

Tire specifications

Operator's Manual Fifth Edition • First Printing

Symbol and Hazard Pictorials Definitions

8Z®-45J DC • Z®-45J Bi-Energy Part No. 1297032GT

Wheel load

Wind speed

Maximum capacity

Manual force

Support the platform

or boom during

maintenance

Tie-down point

Lifting point

Platform tie-down

instructions

Lifting & tie down

instructions

Lanyard anchorage

points

Corrosive acid.

Color coded direction

arrows

Runaway hazard

Collision hazard

Overhead obstruction

Indice

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