Genie Load Lifter 5.5 Manuale utente

Third Edition

Second Printing

Part No. 82299

Operator’s Manual

GenieLoadLifter PartNo.82299

Third Edition • Second PrintingOperator'sManual

First Edition: Second Printing, July 1995

Second Edition: Third Printing, December 2001

Third Edition: Second Printing, January 2004

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "Load Lifter" is a trademark of Genie

Industries.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobeythesesafetyrulesand

operatinginstructionsbeforeoperatingthismachine.

Onlytrainedandauthorizedpersonnelshallbe

permitted to operate this machine. If you have any

questions, call Genie Industries.

Contents

Page

Safety ......................................................................... 1

Legend ........................................................................ 5

Pre-operationInspection ............................................. 6

Function Tests............................................................ 8

WorkplaceInspection................................................ 10

OperatingInstructions............................................... 11

Decals ...................................................................... 13

Specifications ........................................................... 15

Internet:http://www.genielift.com

e-mail:[email protected]

PartNo.82299 GenieLoadLifter 1

Operator's ManualThird Edition • Second Printing

Safety Rules

Warning

Failure to obey the instructions and

safety rules in this manual may

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operation

inspection.

3 Always perform the function tests prior to

use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructionsandsafetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youareproperlytrainedtosafelyoperate the

machine.

2 GenieLoadLifter PartNo.82299

Operator's Manual Third Edition • Second Printing

Fall Hazards

Do not use as a personnel

lifting platform or step.

Do not stand or sit on the

loadplatform.

Do not climb on the

machine.

Tip-over Hazards

Do not exceed the rated load capacity. The

maximum capacity is 200 lbs / 91 kg.

Do not raise the load unless the legs have been

fullyloweredandlocked.

Do not raise the load unless the machine is on a

firm, level surface.

Do not move the machine with a raised load,

exceptfor minor positioning.

Do not tilt the machine back with a raised load.

Donotoperatethemachineunlessthewheel/leg

configurationisproperlyinstalled.

Do not use blocks to level the machine.

Do not operate the machine in strong or gusty

winds. Increasing the load surface area will

decrease machine stability in windy conditions.

SAFETY RULES

Do not place ladders or scaffolding against any part

of the machine.

Prior to use, check the work area for drop-offs,

holes, bumps, debris, unstable or slippery surfaces

orotherpossiblehazardousconditions.

Avoid debris and uneven surfaces while rolling a

machine with the legs folded up.

Do not replace machine parts critical to stability or

structure with items of different weight or

specification.

Do not cause a horizontal force or side load to the

machine by raising or lowering a fixed or

overhangingload.

Do not use the machine on a moving or mobile

surface or vehicle.

Collision Hazards

Do not raise if the load is not properly centered on

theloadplatform.

Checkthe work area for

overheadobstructionsor

otherpossiblehazards.

Donotstandunderorallow

personnelunderthe

machine when the load is

raised.

Donotlowertheload

unless the area below is clear of personnel and

obstructions.

Usecommonsenseandplanningwhentransporting

the machine on an incline, slope or stairs.

PartNo.82299 GenieLoadLifter 3

Operator's ManualThird Edition • Second Printing

SAFETY RULES

Lifting Hazard

Use proper lifting techniques to load or tip the

machine, or to move the machine on stairs.

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances away from electrical power

linesandapparatusinaccordancewith applicable

governmentalregulationsandthefollowingchart.

Allow for mast movement and electrical line sway

or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines.Personnelmustnottouchor

operate the machine until power lines are shut off.

Do not use the machine as a ground for welding.

Improper Use Hazard

Neverleaveamachineunattendedwithaload.

Unauthorizedpersonnelmayattempttooperatethe

machinewithoutproperinstruction,creatingan

unsafecondition.

Voltage Minimum Safe

Approach Distance

Phase to Phase Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.1

50KV to 200KV 15 4.6

200KV to 350KV 20 6.1

350KV to 500KV 25 7.6

500KV to 750KV 35 10.7

750KV to 1000KV 45 13.7

Bodily Injury Hazards

Do not grasp the cable.

Do not allow the platform to drop during setup.

Keep hands and fingers away from folding legs,

pulleys,thecarriageandotherpotentialpinch

points.

Do not place arms, hands or fingers through the

frame.

Damaged Machine Hazards

Donotuseadamagedormalfunctioningmachine.

Do not use a machine with a

worn,frayed,kinkedordamaged

cable.

Do not use a machine with less

than 4 wraps of cable on the

winchdrumwhenthecarriageis

fullylowered.

Conductathoroughpre-

operationinspectionpriorto

each use.

Be sure all decals are in place

andlegible.

Maintainproperlubricationonthewinch. Do not

allow oil or grease on braking surfaces.

Do not use any type of lubrication on the channel

surfaces.

Crushing Hazard

Maintain a firm grasp on the winch handle until the

brake is locked. The brake is locked when the load

will not cause the winch handle to turn.

4 GenieLoadLifter PartNo.82299

Operator's Manual Third Edition • Second Printing

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

PartNo.82299 GenieLoadLifter 5

Operator's ManualThird Edition • Second Printing

Legend

1 Outer frame glide button

2 Handle

3 Inner frame pulley

4 Cabletermination

5 Outer frame pulley

6 Inner frame

7 Outer frame

8 Cable

9 Roller wheel

10 Carriage

11 Carriage pulley

12 Loadplatform

13 Foldingleg

14 Footpad

15 Innerframeglidebutton

16 Front leg caster (option)

17 Leg lock bolt

18 Legspring

19 Baseplate

20 Rear wheel

21 Stair glide (option)

22 Brake (option)

23 Winch handle

24 Winch (under plate)

25 Winch mounting plate

6 GenieLoadLifter PartNo.82299

Operator's Manual Third Edition • Second Printing

Pre-operation Inspection

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardous situations.

2 Alwaysperformapre-operation

inspection.

Knowandunderstandthepre-operation

inspection before going on to the next

section.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

Thepre-operationinspection is a visual inspection

performed by the operator prior to each work shift.

This inspection is designed to discover if anything

isapparently wrong with a machine beforethe

operator tests it.

Refer to the list on the next page and check each

of the items.

Ifdamage oranyunauthorized variationfrom

factory delivered condition is discovered, the

machinemust be tagged and removed from

service.

Repairs to the machine may only be made by a

qualified service technician, according to the

manufacturer's specifications. After repairs are

completed, the operator must perform a pre-

operation inspection again before going on to the

function tests.

PartNo.82299 GenieLoadLifter 7

Operator's ManualThird Edition • Second Printing

PRE-OPERATION INSPECTION

Pre-operation Inspection

oBe sure that the operator’s manual is complete,

legibleandavailableforreference.

oBe sure that all decals are legible and in place.

See Decals section.

Checkthe following components or areas for

damage,improperly installed ormissingpartsand

unauthorizedmodifications:

oWinchandrelatedcomponents

oBasecomponents

oLegs

oGlidebuttonsandrollerwheels

oInnerandouterframes

oCableanchor

oCableandpulleys

oWheels

oCasters(ifequipped)

oLoadplatform

oNuts, bolts and other fasteners

oCable (kinks, frays, abrasions)

Check the entire machine for:

oDentsordamage

oCorrosionoroxidation

oCracks in welds or structural components

oBe sure that all structural and other critical

componentsare present andallassociated

fastenersand pins are in place and properly

tightened.

oBe sure there is a minimum of 4 wraps of cable

around the winch drum when the carriage is fully

lowered.

8 GenieLoadLifter PartNo.82299

Operator's Manual Third Edition • Second Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardous situations.

2 Alwaysperformapre-operation

inspection.

3 Alwaysperform functiontestspriorto

use.

Knowandunderstandthefunctiontests

before going on to the next section.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The function tests are designed to discover any

malfunctions before the machine is put into service.

The operator must follow the step-by-step

instructions to test all machine functions.

A malfunctioning machine must never be used. If

malfunctions are discovered, the machine must be

tagged and removed from service. Repairs to the

machine may only be made by a qualified service

technician, according to the manufacturer's

specifications.

After repairs are completed, the operator must

perform a pre-operation inspection and function

tests again before putting the machine into service.

FunctionTests

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