Genie Load Lifter 5.5 Manuale utente
Third Edition
Second Printing
Part No. 82299
Operator’s Manual
GenieLoadLifter PartNo.82299
Third Edition • Second PrintingOperator'sManual
Copyright © 1995 by Genie Industries
First Edition: Second Printing, July 1995
Second Edition: Third Printing, December 2001
Third Edition: Second Printing, January 2004
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "Load Lifter" is a trademark of Genie
Industries.
Printed on recycled paper
Printed in U.S.A.
Important
Read,understandandobeythesesafetyrulesand
operatinginstructionsbeforeoperatingthismachine.
Onlytrainedandauthorizedpersonnelshallbe
permitted to operate this machine. If you have any
questions, call Genie Industries.
Contents
Page
Safety ......................................................................... 1
Legend ........................................................................ 5
Pre-operationInspection ............................................. 6
Function Tests............................................................ 8
WorkplaceInspection................................................ 10
OperatingInstructions............................................... 11
Decals ...................................................................... 13
Specifications ........................................................... 15
Contact us:
Internet:http://www.genielift.com
e-mail:[email protected]
PartNo.82299 GenieLoadLifter 1
Operator's ManualThird Edition • Second Printing
Safety Rules
Warning
Failure to obey the instructions and
safety rules in this manual may
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operation
inspection.
3 Always perform the function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobeythe
manufacturer'sinstructionsandsafetyrules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.
2 GenieLoadLifter PartNo.82299
Operator's Manual Third Edition • Second Printing
Fall Hazards
Do not use as a personnel
lifting platform or step.
Do not stand or sit on the
loadplatform.
Do not climb on the
machine.
Tip-over Hazards
Do not exceed the rated load capacity. The
maximum capacity is 200 lbs / 91 kg.
Do not raise the load unless the legs have been
fullyloweredandlocked.
Do not raise the load unless the machine is on a
firm, level surface.
Do not move the machine with a raised load,
exceptfor minor positioning.
Do not tilt the machine back with a raised load.
Donotoperatethemachineunlessthewheel/leg
configurationisproperlyinstalled.
Do not use blocks to level the machine.
Do not operate the machine in strong or gusty
winds. Increasing the load surface area will
decrease machine stability in windy conditions.
SAFETY RULES
Do not place ladders or scaffolding against any part
of the machine.
Prior to use, check the work area for drop-offs,
holes, bumps, debris, unstable or slippery surfaces
orotherpossiblehazardousconditions.
Avoid debris and uneven surfaces while rolling a
machine with the legs folded up.
Do not replace machine parts critical to stability or
structure with items of different weight or
specification.
Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhangingload.
Do not use the machine on a moving or mobile
surface or vehicle.
Collision Hazards
Do not raise if the load is not properly centered on
theloadplatform.
Checkthe work area for
overheadobstructionsor
otherpossiblehazards.
Donotstandunderorallow
personnelunderthe
machine when the load is
raised.
Donotlowertheload
unless the area below is clear of personnel and
obstructions.
Usecommonsenseandplanningwhentransporting
the machine on an incline, slope or stairs.
PartNo.82299 GenieLoadLifter 3
Operator's ManualThird Edition • Second Printing
SAFETY RULES
Lifting Hazard
Use proper lifting techniques to load or tip the
machine, or to move the machine on stairs.
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances away from electrical power
linesandapparatusinaccordancewith applicable
governmentalregulationsandthefollowingchart.
Allow for mast movement and electrical line sway
or sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts
energizedpowerlines.Personnelmustnottouchor
operate the machine until power lines are shut off.
Do not use the machine as a ground for welding.
Improper Use Hazard
Neverleaveamachineunattendedwithaload.
Unauthorizedpersonnelmayattempttooperatethe
machinewithoutproperinstruction,creatingan
unsafecondition.
Voltage Minimum Safe
Approach Distance
Phase to Phase Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.1
50KV to 200KV 15 4.6
200KV to 350KV 20 6.1
350KV to 500KV 25 7.6
500KV to 750KV 35 10.7
750KV to 1000KV 45 13.7
Bodily Injury Hazards
Do not grasp the cable.
Do not allow the platform to drop during setup.
Keep hands and fingers away from folding legs,
pulleys,thecarriageandotherpotentialpinch
points.
Do not place arms, hands or fingers through the
frame.
Damaged Machine Hazards
Donotuseadamagedormalfunctioningmachine.
Do not use a machine with a
worn,frayed,kinkedordamaged
cable.
Do not use a machine with less
than 4 wraps of cable on the
winchdrumwhenthecarriageis
fullylowered.
Conductathoroughpre-
operationinspectionpriorto
each use.
Be sure all decals are in place
andlegible.
Maintainproperlubricationonthewinch. Do not
allow oil or grease on braking surfaces.
Do not use any type of lubrication on the channel
surfaces.
Crushing Hazard
Maintain a firm grasp on the winch handle until the
brake is locked. The brake is locked when the load
will not cause the winch handle to turn.
4 GenieLoadLifter PartNo.82299
Operator's Manual Third Edition • Second Printing
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—usedtoindicatethe
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
seriousinjury.
Orange—usedtoindicatethe
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
seriousinjury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentiallyhazardoussituation
which, if not avoided, may cause
minorormoderateinjury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—usedtoindicateoperation
ormaintenanceinformation.
PartNo.82299 GenieLoadLifter 5
Operator's ManualThird Edition • Second Printing
Legend
1 Outer frame glide button
2 Handle
3 Inner frame pulley
4 Cabletermination
5 Outer frame pulley
6 Inner frame
7 Outer frame
8 Cable
9 Roller wheel
10 Carriage
11 Carriage pulley
12 Loadplatform
13 Foldingleg
14 Footpad
15 Innerframeglidebutton
16 Front leg caster (option)
17 Leg lock bolt
18 Legspring
19 Baseplate
20 Rear wheel
21 Stair glide (option)
22 Brake (option)
23 Winch handle
24 Winch (under plate)
25 Winch mounting plate
21
14
23
22
18
19
24
25
20
16
17
8
9
7
3
3
4
5
13
13
10
6
12
11
15
2
1
6 GenieLoadLifter PartNo.82299
Operator's Manual Third Edition • Second Printing
Pre-operation Inspection
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardous situations.
2 Alwaysperformapre-operation
inspection.
Knowandunderstandthepre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
Thepre-operationinspection is a visual inspection
performed by the operator prior to each work shift.
This inspection is designed to discover if anything
isapparently wrong with a machine beforethe
operator tests it.
Refer to the list on the next page and check each
of the items.
Ifdamage oranyunauthorized variationfrom
factory delivered condition is discovered, the
machinemust be tagged and removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a pre-
operation inspection again before going on to the
function tests.
PartNo.82299 GenieLoadLifter 7
Operator's ManualThird Edition • Second Printing
PRE-OPERATION INSPECTION
Pre-operation Inspection
oBe sure that the operator’s manual is complete,
legibleandavailableforreference.
oBe sure that all decals are legible and in place.
See Decals section.
Checkthe following components or areas for
damage,improperly installed ormissingpartsand
unauthorizedmodifications:
oWinchandrelatedcomponents
oBasecomponents
oLegs
oGlidebuttonsandrollerwheels
oInnerandouterframes
oCableanchor
oCableandpulleys
oWheels
oCasters(ifequipped)
oLoadplatform
oNuts, bolts and other fasteners
oCable (kinks, frays, abrasions)
Check the entire machine for:
oDentsordamage
oCorrosionoroxidation
oCracks in welds or structural components
oBe sure that all structural and other critical
componentsare present andallassociated
fastenersand pins are in place and properly
tightened.
oBe sure there is a minimum of 4 wraps of cable
around the winch drum when the carriage is fully
lowered.
8 GenieLoadLifter PartNo.82299
Operator's Manual Third Edition • Second Printing
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardous situations.
2 Alwaysperformapre-operation
inspection.
3 Alwaysperform functiontestspriorto
use.
Knowandunderstandthefunctiontests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
FunctionTests
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